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How to Save Money When Buying wire separator machine

Author: Helen

Dec. 23, 2024

Profit from Cable Granulators

In today&#;s climate and considering financial factors, we all want to ensure that we are doing our bit for the environment and that we are using only cost-effective machinery and processes to save or even generate money. In this blog, we will focus on having a better understanding of cable granulators, the different types, and how at JMC, we can help your scrap yard become cost-effective by purchasing a cable granulator.

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What is a cable granulator? 

A cable granulator is a clever piece of equipment used to chop up copper cables and then separate the plastic from the cable.  By separating the plastic from the copper, you end up with a finished product of almost pure copper granules.

Why are they used/important? 

The importance of cable granulators is the function they provide, by separating the copper and plastic in the components of the cable. They have emerged as an innovative piece of technology within the recycling industry and are an environmental protection machine used to recycle a variety of cables and electrical wires. This piece of machinery allows the recovery of other essential materials, ensuring cost-effectiveness.

The types of granulators 

There are three types of cable granulators, the wet, the dry, and static type.

The wet type granulator is a traditional type of cable granulator which mainly uses a gravity shaker, using water to separate copper from the plastic.

The dry type granulator uses air classifiers or an air shaker. The static type high voltage electrostatic separation to detach the copper and plastic from each other.

JMC Recycling and cable granulators

Having tried all the granulator types on the market, we ourselves have installed a full dry type cable granulation system manufactured by MG of Italy.  We are therefore able to run demonstrations for you,  if you want to take a closer look at cable granulators.  To show the equipment at its very best, we are always looking for scrap cable to process &#; and we pay good a good price for it!

We believe MG granulators to be the best on the market. They are able to shred, separate and recover copper and aluminum from domestic and industrial insulated wires and cable. An MG granulation system can achieve up to 98% separation of metals from plastics, and deal with all cable thicknesses. Why not give us a call and book a demonstration, or take a closer look at our wide selection of cable granulators? here.

How to Choose the Right High-Efficiency Copper Wire ...

The efficiency and ease of use of copper wire granulators have been greatly improved by new technologies. Modern machines have more complex control systems that let them work more precisely and efficiently with less human help. This automation includes self-regulating features like auto-reverse mechanisms and real-time tracking that make the recycling process go more quickly. The automated settings and easy-to-use interfaces make it easier for workers to learn how to run the machines. This makes the whole process run more smoothly and efficiently and makes it easier for businesses to improve their recycling processes.

1: Pre-shredder

Usually, the pre-shredder has two types which are single shaft shredder and double shaft shredder, both have advantages and disadvantages&#;

Contact us to discuss your requirements of wire separator machine. Our experienced sales team can help you identify the options that best suit your needs.

the advantage of a single shaft is the copper wire can be crushed into smaller pieces more convenient for the following steps, but its output is relatively small.

The advantage of the double shaft is the output is relatively large, but the length of the crushed wire is longer than the former. It is also easy to jam the shredder when feeding too many wires at one time.

Luckily, our machine has already been updated to solve these problems. For a single shaft, We add a hydraulic rod that can press accumulated wires, better improve the output and solve the small output problem.

For the BSGH Granulator machine, and extra large copper wire granulator machine we use the single shaft as the first preshredder, for the small copper granulators, middle copper granulators and big copper wire granulators, we use the double shaft shredder machine, we will assemble the suitable one to prevent jams.

2: Air separation system

The principle of the air separation system involves using a fan to blow air from the bottom while simultaneously shaking a vibrating table to separate copper/aluminum from plastic. However, the effectiveness of this process varies due to differences in machine quality available on the market. This discrepancy arises from significant variations in core technology among different manufacturers.

The BSGH Granulator adopting advanced technology can make every factor contribute to the separation effect, such as the angle of the wind, wind speed and so on. To create an excellent separation effect. We use mature technology and also have a professional team to work in this field continuing.

3: Automatic System

Automation system includes self-regulating features like real-time tracking that make the recycling process more smoothly. The automated settings and easy-to-use interfaces make it easier for workers to learn how to run the machines. This will make the whole process efficiently.

4: Magnetic Separation

Under magnetic field, the magnetic mineral received the magnetic attraction is adsorbed on the roller, while the non-magnetic mineral is repelled by repulsive force.

Depending on this rule, the BSGH Granulator used strong magnetic forces and has better adsorption capacity. The advantage of installing a magnetic separator is that even if sometimes the waste wire seller claims the copper wire has no iron, however it still has it, which causes difficulties in subsequent recycling and brings economic losses. Installing a magnetic separator can better circumvent this problem and ensure the purity of copper.

Are you interested in learning more about europe copper granulator market? Contact us today to secure an expert consultation!

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