5 Reasons Why Your Business Needs automotive precision machining？

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High-precision parts &#; with an estimated market size of $71 billion by &#; enable numerous industries to uphold safety and quality standards while keeping up with demand and maintaining a competitive edge. With precision parts manufacturing, you can produce versatile parts to precise specifications and enjoy several benefits.

Choosing a precision parts manufacturer to partner with and incorporate into your workflow can lead to a smooth transition where you reap significant benefits.

The Top 10 Benefits of Using Precision Parts Manufacturing

When looking to improve your production output and automation capabilities, precision manufacturing is an ideal way to save time, money, and materials. Discover the benefits of using precision parts manufacturing for  your operations.

1. Improved Accuracy and Tighter Tolerance

Precision CNC machining centers and similar tools can guarantee tight tolerances. Once precise specifications are keyed in, the automated process takes over, ensuring a reduced chance of error, especially when compared to human machining.  Demand for complex precision industrial parts is expected to remain strong, and even slight tolerance deviations may result in significant production problems for the end customer and cost increases for the manufacturer.

Precision manufacturing technologies allow you to manufacture batch orders of complex parts at affordable rates because of less waste, fewer labor expenses, and highly accurate components while maintaining quality and conserving time.

2. Increased Efficiency and Faster Production Cycles

Machining tools offer precise solutions at a pace that far outweighs manual production. Another common advantage of opting for machine-manufactured precision parts is reduced critical errors. Although you might have highly experienced employees operating manual workstations, there is a greater risk of error as far less work is automated. CNC machining tools and other precision parts manufacturing equipment offer greater error-free results and do so at an accelerated pace.

Automated precision machines from contemporary precision manufacturers have incredibly advanced engineering capabilities. What might have taken months for workers to complete is sped up by precision manufacturing and you can accomplish the work in mere weeks. Overall there are fewer production delays and your time to market improves so you can confidently meet demand.

3. Decreased Wastage of Materials

Producing precision parts means inevitable material waste. Creating the component is a process of removing and subtracting pieces of the material until all that remains is the finished product. CNC precision machining minimizes material expenses owed to occasional human error by maximizing material use and minimizing wastage.

With the right precision parts manufacturer, you can benefit from the cost saving on your bulk orders because of conservative material use.

4. Cost-Effective Parts Manufacturing

One of the main upsides to opting to outsource precision parts manufacturing is that you do not have to invest in specialized machinery and tooling. Instead, your chosen manufacturer should be well-equipped to handle your order. This allows you to save time and money to focus instead on developing new products and improving existing ones.

Precision parts manufacturing is highly cost-effective because it enables you to produce components efficiently, with less need for manual labor, and to precise specifications rapidly. It saves on financial investments associated with labor hours, total materials, and energy. Because there are fewer errors and wasted production time is reduced, you can receive your parts sooner, and you don&#;t have to stock extra parts due to potential defects and inaccuracies.

5. Improved Safety and Reduced Human Error

Safety and reduced human error are other significant benefits for you and your employees. The rate of workplace accidents and injuries is 18,000 annually among those who operate and maintain machinery. You can swap out human hands to manufacture precision parts with CNC machines to ensure as safe a process as possible.

Changing to CNC and other machines will likely reduce the chances of accidents and injuries in your workplace. Laborers who operate precision part manufacturing machines tend to work behind guards and transparent safety doors. In addition to reducing the risk of physical harm, precision machining allows you to minimize staffing needs or reallocate human resources. At the same time, CNC machines handle the recurring tasks of producing your precision parts.

6. Superior Quality Parts

Automated precision manufacturing is beneficial in improving quality control over manually manufactured products, partially owing to the rise of Industry 4.0 and technological advancements, which are projected to be leading growth factors of the precision parts market between and . Industries use computer-controlled machines such as CNC machining centers to achieve significantly higher accuracy than traditional casting or manual fabrication methods.

This manufacturing method results in fewer potential defects in the product and &#; because of precise measurements and components fitting together accurately &#; an increased chance of cost savings due to fewer returns and repairs.

7. Versatile and Fully Customizable

The ideal precision parts manufacturer can create nearly any type of part you require to exact specifications at their manufacturing facilities. Manufacturers can make different parts, with varying applications, from various materials. The ideal manufacturer can access and fabricate these with micron-level accuracy through the required processes. Ensure you find a precision parts manufacturing company with the equipment and expertise to fashion parts as needed.

With precision parts manufacturing, you have the freedom and flexibility to design custom parts &#; including prototypes &#; and produce them efficiently to your exact needs using advanced tools such as CNC centers, 3D printers, and laser cutters.

8. Accommodates a Range of Materials

Apart from a range of processing methods, another benefit of using precision parts is the ability to work with almost any material. Whether metal or plastic, precision machining equipment can handle it with ease. You can speak with a manufacturer, submit your designs and then decide on your process and the materials such as these and many more:

• Alloy
• Aluminum
• Brass
• Polyether ether ketone (Peek)
• Polyoxymethylene (POM)
• Steel
• Stainless steel
• Titanium

Regardless of the industry, a proficient manufacturer can match your material specifications so you can maintain quality. Because of the versatility of precision machining, it is suitable for the different requirements and challenges of a wide range of precision parts end users and industries, including:

• Aerospace
• Automotive
• Commercial
• Defense
• Electronics
• Energy
• Marine
• Medical

9. Ease of Prototyping and Part Testing

Precision machining is a viable and smart method of exploring new market opportunities and designing potential modifications and upgrades with minimal risk. All that is needed is to modify inputs to the CNC or similar machine and the equipment can create your new or revised designs in minimal time. So, you can quickly develop prototypes that match your specifications and test their viability before scaling production.

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What&#;s more, a precision parts manufacturing company can help you create fully functional prototypes that can demonstrate the performance of your product. Once you have feedback, you can easily alter the designs and retest the revised prototype part without the expense of molds or casts.

10. Mass Production and Repeatability

Two other major benefits of precision parts manufacturing with CNC and other machines are that it is a reliable and efficient way to mass-produce consistently high-quality parts. Using precise and automated machinery allows you to produce complex parts that meet standards and specifications quickly and accurately. With increased scalability and repeatability, you gain an advantage in today&#;s competitive market.

Discover Setco Precision Parts Manufacturing Solutions

For reliable and efficient precision parts manufacturing that meets your needs and expectations, look no further than Setco. At Setco, we strive to help you achieve the quality, flexibility and speed you need to stay ahead of the competition. Whether you require precision parts for aerospace, automotive, medical or other industries &#; Setco has the solution.

We are ISO : certified and use our state-of-the-art equipment to certify your parts to micron tolerances. In business for over a century, Setco has the tools and knowledge to deliver the precision parts you need on time, on budget, and to specification. Discover Setco&#;s precision parts manufacturing offerings to see how we can help you create precise and high-quality parts, or contact Setco for parts assistance today!

OEM engineer leaders face new challenges presented by an ever-expanding global market and innovative technology. How do you keep your current customers satisfied, your profit margins from shrinking, and entice new customers when there is competition at every corner?  High precision machining is one technology that helps you maintain that competitive edge. It&#;s easier than you think to incorporate it into your workflow, particularly when you contract a company that has precision machining experience.

What is high precision machining?

Precision machining is the process wherein raw material is removed from an object to create a smaller, finished product utilizing cutting machines, software applications, and human engineering to meet very exacting specifications.

Companies who outsource the manufacturing of machine parts will also outsource the precision machining work. There are various reasons to outsource, from being overwhelmed with production (a great &#;problem&#; to have), or too small a shop to justify the cost of a CNC machine, or, to reduce operational costs in general.

What is CNC machining technology?

Due to the high precision involved, CNC (Computer Numerical Control) machines are typically employed in order to ensure the finished product meets exact dimensions.

As an example, here at Hansford, we have multi-axis CNC milling and turning machines in our shop (fully stacked with more manufacturing equipment). We also have expert staff skilled in the engineering software used to run these machines.

The advantages of using CNC machines and the precision machining process are highlighted next.

Precision machining advantages

Industry today is moving at a breakneck pace. Keeping up to speed or ahead of the curve is vital for your business in order to meet the demands of today&#;s customers.

Here are 7 advantages to using and outsourcing precision machining in your business model.

1. ) Low Error

By using CNC machines, once the correct specifications are keyed in, the automated precision machining process takes over. The chances for error is extremely low as compared to human machining. When you outsource this work, you avoid the need to recruit and hire the highly skilled staff needed to run these machines.

2.) Less Material Waste

As the core concept of precision machining is subtraction, there is enormous potential for material waste from start to finish on a single product. CNC precision machining helps reduce material costs due to wastage from human error. Contract companies may also be buying the material needed for your job is bulk, and pass the savings on to you.

3.) Consistent Product Quality

Precision machining via CNC machines leads to consistent output time after time. Consistently producing quality product runs leads to customer confidence and enhances your brand&#;s awareness.

4.) Improved Workflow

When looking at how to manage opportunity costs, it&#;s key that engineers&#; time and skills are spent in actual product development and not tiny design changes. A company that offers contract precision machining services can usually assist with minor modifications during the prototyping process to meet design and/or industry standards.

5.) Reduced Turnaround Time

Opportunity exists to improve your existing factory workflow (either with in-house precision machines if you can afford the machine investment and the skilled labor to operate it), or, by using contract machining services. A contract company is experienced in this type of work and have the system in place to get the job done as efficiently as possible.

6.) Faster Production Cycles

Being able to offer your product to market faster gives you an edge over facilities that are still using older methodologies. You&#;re also likely to be more flexible with changes due to industry regulations or customer requests.

7.) Easier Prototype Testing

1. 1. Precision machining offers your business an opportunity to explore smaller niche markets with potential for high returns. Precision CNC machining can allow for a flexible product-development phase as the niche opportunity is determined. If the market has a demand, the machining can be shifted into a full-scale production mode.
   2. Precision machining also allows for prototypes to have functional parts, as opposed to a more concept/design prototype. Functional prototypes instill more confidence from investor stakeholders than concept-only.

Ready to implement precision machining into your workflow?

Here at Hansford Parts & Products, we offer contract CNC precision machining for many industries: automotive, optics & aerospace, military, transportation and more. We can help you design and prototype precision parts, as well as run large-scale runs for turnkey products.

Get your precision parts machined to spec &#; and fast. Contact us for a quote today.

The company is the world’s best rapid prototyping definition supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.