Woven vs Welded Wire Mesh (Production, Uses, and Cost)

Woven vs Welded Wire Mesh (Production, Uses, and Cost)

If you are looking for more details, kindly visit Electro galvanized welded wire mesh.

Woven wire mesh and welded wire mesh are essential components used in different industries, including pharmaceuticals, construction, and manufacturing. They serve various functions based on their unique properties and applications. While both types of meshes are available in the market, choosing the right one for your specific needs involves understanding their differences in production, applications, and costs.

What Is Woven Wire Mesh?

Woven wire mesh consists of metal wires interlaced together following a specific pattern, forming rolls or sheets. This type of mesh allows for customization of parameters like wire diameter, aperture size, micron rating, weave pattern, width, and length to meet specific needs.

How Woven Wire Mesh Is Made

Producing woven wire mesh involves wrapping a specified amount of wires around a warp beam which is placed into a weaving loom. The warp wires are split into sets using heddle frames. As the loom operates, these frames move up and down, allowing a shute wire to be inserted and locked into place, creating the desired mesh pattern.

Woven Wire Mesh Applications

One significant advantage of woven wire mesh is its ability to create finer mesh openings, making it ideal for filtration, particle analysis, and screen printing applications. Unlike welded mesh, woven wire mesh can have smaller diameter wires without sacrificing mesh integrity.

What Is Welded Wire Mesh?

Welded wire mesh involves joining steel wires at their intersections using welding techniques like TIG and spot welding. The openings in welded wire mesh remain consistent due to the weld points' strength, making the mesh more rigid and durable.

How Is Welded Wire Mesh Made?

The production of welded wire mesh includes threading wires into a weld mesh machine. Separate wire spools are straightened and pre-cut to the desired width. These wires are then fed through the machine and welded at cross-sections to form the mesh. Depending on the requirements, the mesh can be rolled or cut into specific sizes.

The company offers the best galvanized steel grating solutions. We are your one-stop source for all mesh products. Our team is specialized and ready to assist you in finding the exact product you need.

Welded Wire Mesh Applications

Thanks to its strong construction, welded wire mesh is highly suitable for applications requiring durability such as perimeter fencing, protective caging, and concrete reinforcement. The robust nature of welded mesh makes it perfect for use in harsh environments and demanding applications.

Cost Comparison Between Woven and Welded Wire Mesh

The cost of woven wire mesh is generally lower due to its mostly automated production process. On the other hand, welded wire mesh involves more manual labor and uses heavier wires, making it more expensive to produce.

Which Mesh Is Right For Me?

The choice between woven wire mesh and welded wire mesh largely depends on the application. Welded wire mesh is ideal for rugged materials and environments requiring robust mesh. It is also excellent for corrosive conditions when galvanized. Conversely, woven wire mesh is suitable for applications where finer mesh openings are needed for filtration or particle analysis. It is cost-effective and typically produced faster than welded mesh.

Implement the Ideal Wire Mesh Specification

Selecting the appropriate mesh specification is crucial, whether you opt for woven or welded wire mesh. Woven wire mesh excels in applications needing finer openings, while welded mesh offers superior strength. For an in-depth guide, refer to our article, How to Pick the Right Woven Wire Mesh (Mesh Count, Wire Diameter, and Micron Rating).

For further information on 2x2" galvanized welded wire mesh roll, feel free to contact us.