Rock Bolt: Common Types and Applications

When to Use Rock Bolts Hot Rolled Thread Bar Factory?

Time:2023-11-24From:sinorock View:

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Introduction

The emergence of rock bolts has greatly improved the safety of the mining and underground excavation industry. Rockfall and collapse are the crucial reasons for the failure of underground engineering and the high mortality before the development of ground support technology. It was not until the late 19th century that steel rock bolts were first used in mining. Up to now, rock bolt has been widely used in the construction of foundation support, tunnel excavation, and other projects for economical and high-safety features.

Rock bolt reinforcement can improve the strength and self-stability of rock mass, effectively control the deformation of geotechnical, and has a positive effect on the stability of tunnel excavation. The use of rock bolts in geotechnical engineering has become one of the most economical and effective methods to improve the stability of geotechnical engineering and solve complex engineering problems. This article will introduce the definition of rock bolts, types of rock bolts, related application scenarios, and discuss when to use a rock bolts hot rolled thread bar factory.

1. What Is Rock Bolt?

Rock bolts are steel threaded rods that are inserted into rock mass to stabilize underground rock and soil structures during excavation. In simple terms, rock bolt is embedded in the rock and can bear the tension of the rod.

The anchorage structure formed by a rock bolt adopts a prestressed bolt group, which can transfer the tensile stress of the structure to the deep stable strata or reinforce the unstable rock mass, and form a bearing structure system in which rock bolt and rock mass interact and work together. As a fundamental component in geotechnical engineering, rock bolts are instrumental in enhancing the stability and safety of tunnels, mines, and other subsurface structures.

2. Types of Rock Bolt

2.1 Self-Drilling Rock Bolt

Overview

Self-drilling rock bolts, also known as hollow bars. The self-drilling anchor system is composed of a hollow anchor bar, nut, plate, coupler, centralizer and drill bit. These bolts have a hollow core, allowing simultaneous drilling and injection of grout to consolidate the surrounding rock. It combines drilling, grouting, and anchoring functions together, which is suitable for broken rocks and surrounding rocks that are difficult to drill holes. The self-drilling rock bolt is suitable for broken rock, loose rock, and other geology that is difficult to form holes and easy to collapse. It can greatly improve the supporting effect in complex geology and achieve the best construction effect.



Advantages

- Efficient installation
- Reduced time and labor costs
- Enhanced grouting for improved rock reinforcement

Applications

- Tunneling
- Slope stabilization
- Underground mining

2.2 Expansion Shell Hollow Rock Bolt

Overview

The expansion shell hollow anchor bar consists of a hollow anchor bar, plate, nut, and expansion shell. The expansion shell hollow anchor bar can be prestressed and can be adjusted by applying a torque wrench. The bolts are typically 1 to 5 meters in length and carry capacities from 100 to up to about 500KN. Mainly used in mining and tunnel systematic support.

Advantages

- Versatile in different rock types
- High load-bearing capacity
- Suitable for dynamic rock conditions

Applications

- Civil engineering projects
- Roadway support
- Excavations in variable rock formations

2.3 Swellex Rock Bolt

Overview

Swellex rock bolt, also known as hydraulic expansion bolt, is composed of end sleeve, retaining ring, liquid injection end, tray and other accessories. The Swellex rock bolt is unique. It needs to put the bolt into the bolt hole and then use high-pressure water to make it expand. In the expansion process, the water-swelling bolt will produce permanent deformation, and the pipe wall will completely fit the irregular hole wall of the bolt hole. Friction and self-locking force are generated throughout the whole length of the bolt, thus strengthening the rock mass. Due to its quick installation, safety, reliability and high flexibility, the swellex-anchor has been widely used at present.



Advantages

- Conformity to irregular rock shapes
- Effective in weak rock formations
- Minimal drilling required

Applications

- Tunnels with varying rock conditions
- Underground chambers
- Slope stabilization

2.4 Refined Rolled Thread Bar

Overview

Refined rolled thread bars feature discontinuous threads, enhancing their gripping capability in the rock. These bolts provide reliable reinforcement in challenging geological settings.



Advantages

- Increased frictional resistance
- Improved load transfer to the rock
- Resilience in fractured rock masses

Applications

- Deep excavations
- Rock slope stability
- Anchoring in fractured rock formations

2.5 Split Set Rock Bolts

Overview

Split Set rock bolts are simple, yet effective, featuring a tube with slits along its length. The bolt expands when inserted, providing radial pressure to stabilize the surrounding rock.

Advantages

- Quick and easy installation
- Applicability in tight spaces
- Cost-effective solution

Applications

- Temporary support in mining
- Tunnel face stabilization
- Emergency ground control

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3. Common Applications of Rock Bolt

Rock bolts find diverse applications across various industries, contributing to the stability and safety of underground structures. Common applications include:

- Mining Operations: Providing roof support in underground mines.
- Tunneling Projects: Reinforcing tunnel walls and roofs.
- Civil Engineering: Stabilizing slopes and excavations.
- Hydroelectric Power Projects: Securing underground structures in dam construction.
- Roadway Support: Enhancing stability in road tunnels and cut slopes.

4. How to Install Rock Bolt?

The installation process of rock bolts is a critical aspect of ensuring their effectiveness. Proper installation involves:

1. Drilling: Creating a hole in the rock mass using specialized equipment.
2. Inserting the Bolt: Placing the appropriate rock bolt into the drilled hole.
3. Grouting: Injecting grout into the hole to fill voids and enhance rock reinforcement.
4. Tensioning: Applying tension to the bolt to secure it in place and maximize its load-bearing capacity.

Adhering to industry standards and guidelines during installation is paramount for the success of rock bolt applications.

5. When to Use Rock Bolts Hot Rolled Thread Bar Factory?

Understanding when to use rock bolts hot rolled thread bar factory products is crucial for ensuring the safety and stability of your project. These products are typically chosen for their high strength and durability in challenging underground conditions. Here are key situations where they are highly recommended:

- High Load-Bearing Requirements: For projects requiring significant load-bearing capacity, such as deep tunnel excavations or extensive mining operations, hot rolled thread bars provide the necessary support.

- Geologically Complex Sites: In environments with fractured rock formations or varying geological conditions, hot rolled thread bars ensure effective stabilization and support.

- Long-Term Stability: When long-term structural integrity is paramount, these thread bars offer enduring performance, particularly in infrastructure projects like bridges and highways.

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Sinorock - Professional Rock Bolt Manufacturer

Sinorock stands at the forefront of rock bolt manufacturing, offering a comprehensive range of solutions to meet the diverse needs of the geotechnical industry. As a trusted partner in underground construction and stabilization, Sinorock distinguishes itself through:

- State-of-the-Art Manufacturing: Utilizing cutting-edge technology to produce high-quality rock bolts.
- Customization: Tailoring solutions to specific project requirements.
- Expertise: Backed by a team of experienced professionals in geotechnical engineering.
- Global Presence: Serving clients worldwide with a commitment to excellence.

Trust Sinorock for all your rock bolt needs and experience the assurance of stability and safety in underground environments.

Conclusion

In conclusion, rock bolts are indispensable elements in geotechnical engineering, providing essential reinforcement for underground structures. Understanding the types, applications, and proper installation methods is crucial for ensuring their effectiveness. Sinorock, with its commitment to excellence and global expertise, emerges as a reliable partner for all rock bolt requirements. Embrace the strength and stability that Sinorock brings to your underground projects, and unlock a new level of confidence in subsurface construction. Welcome to contact: sinorock@sinorockco.com

Characteristics and Processing Method of Self-Drilling Rock Bolts

Time:2021-01-15From:sinorock View:

Self-drilling anchor system is an advanced anchorage system, which can directly perform drilling and grouting functions in loose soil and broken rocks. It includes a continuous wave-thread hollow bar and other accessories. Self-drilling anchor system can be used as micropile and soil nail, it’s a fast and efficient geotechnical anchoring solution.

The thread shape of hollow bar is very similar to ribbed reinforcement, with large pitch and deep teeth. Its surface thread can not only bond with cement, provide good adhesion and friction resistance, but also can be arbitrarily extended.

There are two types of hollow bar thread. One is according to ISO10208 standard, the other is T thread which can provide more support force. This thread has a larger bonding area with concrete due to its deeper teeth. Generally, the adhesive friction force of T thread bar is double than R in the same type. T thread self drilling anchor bolt is more used as micropile on a variety of occasions.

Two methods are usually used to process hollow bar, cold rolling and temperature control rolling. Cold rolling of the thread can improve the steel grain structure and increase its yield stress. And temperature control rolling can change the mechanical properties of hollow bar according to the needs of different engineering applications. It can more effectively ensure the microstructure of hollow bar and make the grains smaller. Generally suitable for occasions with higher elongation requirements to meet the needs of more customers.

External thread of hollow bar needs to be processed by three-axis thread rolling machine. As the raw material, the hollow bar is easy to be elliptical, flat and even cracked in two-axis rolling machine. The thread processed by three-axis rolling machine has good forming and high precision, which can meet the demand of drilling construction.There are two types of hollow bar thread. One isaccording to ISO10208 standard, the other is T thread which can provide more support force.has a larger bonding area with concrete due to its deeper teeth. Generally, the adhesive friction force of T thread bar is double than R in the same type.is more used as micropile on a variety of occasions.Two methods are usually used to process hollow bar, cold rolling and temperature control rolling. Cold rolling of the thread can improve the steel grain structure and increase its yield stress. And temperature control rolling can change the mechanical properties of hollow bar according to the needs of different engineering applications. It can more effectively ensure the microstructure of hollow bar and make the grains smaller. Generally suitable for occasions with higher elongation requirements to meet the needs of more customers.

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