What's Laid Scrims - Ruifiber Industry Co., Ltd.

The advantages of Laid Scrims:

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Generally laid scrims are about 20 - 40 % thinner than woven products made from the same yarn and with an identical construction.
Many European standards require for roofing membranes a minimum material coverage on both sides of the scrim. Laid scrims help to produce thinner products without having to accept decreased technical values. It is possible to save more than 20 % of raw materials such as PVC or PO.
Only scrims permit production of a very thin symmetrical three layer roofing membrane (1.2 mm) that is often used in Central Europe. Fabrics cannot be used for roofing membranes that are thinner than 1.5 mm.
The structure of a laid scrim is less visible in the final product than the structure of woven materials. This results in a smoother and moreeven surface of the final product.
The smoother surface of final products containing laid scrims allows to weld or glue layers of the final products more easily and durably with each other.
The smoother surfaces will resist soiling longer and more persistently.
The use of glassfibre scrim reinforced nonwovens per-mits higher machine speeds for the production of bitu-men roof sheets. Time and labour intensive tears in the bitumen roof sheet plant can therefore be prevented.
The mechanical values of bitumen roof sheets are sub-stantially improved by scrims.
Materials that tend to tear easily, such as paper, foil or films from different plastics, will be prevented from tearing effectively by laminating these with laid scrims.
Whilst woven products may be supplied loomstate, a laid scrim will always be impregnated. Due to this fact we have an extensive knowledge in respect to which binder may be best suited to different applications. The choice of the right adhesive may enhance the bonding of the laid scrim with the final product considerably.
The fact that the upper and lower warp in laid scrims will always be on the same side of the weft yarns guarantees that the warp yarns will always be under tension. Therefore tensile powers in warp direction will be absorbed immediately. Due to this effect, laid scrims often show a strongly reduced elongation.When laminating a scrim between two layers of film or other materials, less adhesive will be needed and the cohesion of the laminate will be improved.The production of scrims always requires a thermal drying process. This leads to preshrinking of the polyester and other thermoplastic yarns which will improve substantially subsequent treatments done by the customer.

This article is part of our series: projection screen buyer guides.

There&#;s nothing more impressive than an image that suddenly appears out of thin air, but achieving the perfect floating image or virtual object can be a huge challenge.

In order to choose the perfect material for your situation and budget, it is important to understand the different parameters that determine the quality of your projection and the special effect required.

Colour of the scrim

In general, the best light reflection values are achieved with a lighter-coloured projection surface or scrim, resulting in a high-quality image. A darker scrim on the other hand reflects less of the projected light but enhances contrast values, is less prone to ambient lighting and will therefore be perceived as more transparent.

If transparency is key for your setup, it is better to choose a darker scrim and combine it with a projector that has a higher ANSI lumen output. This ensures the best possible result for your application.

Transparency of the scrim

Overall, we can assume that scrims with a larger mesh are more transparent but reflect less of the projected light than scrims with a tight mesh.

When choosing the size of the mesh, you must determine whether it is the transparency of the screen or the sharpness and definition of the projected image that is the most important to you.

If the object or performers behind the scrim must be clearly visible, then a larger mesh is the way to go. If the projected image should be very sharp and objects or performers behind the screen can be silhouettes, then a smaller mesh size and/or thicker mesh material is applicable.

Lighting

The most important factor to create magic with a scrim is lighting. It goes without saying that controlling all light is therefore key. Always take into account the ambient lights you cannot control, such as house lights and emergency lights, for they can ruin the effect.

Scrims both reflect and transmit light. When the scrim is only front- or side lit at a very steep angle, it will appear opaque if everything behind it stays unlit. A scrim will become almost transparent if the scene behind it is lit, while the scrim itself remains unlit. A combination of both lighting (or projecting onto) the scrim and lighting the scene behind it can create a foggy 3D scene. The more the area behind the scrim becomes lighter, the more it will &#;bleed through&#; and appear.

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Projector

Obviously, the quality and brightness of the projector have a major effect on the projected image, but the best result also depends on its position towards the scrim.

When projecting straight onto a scrim, a big part of the light of the projector will shine right through the screen and light up the area behind it. This will produce a high-quality image but it is also the worst setup for making the scrim appear opaque, unless a blackout drape is installed right behind it. Rear projection is not advised for the same reason, as this will blind the audience. This is typically done for effect only.

Depending on the lens type, projectors are usually placed in a sharp angle at the bottom or top of the scrim. This way, the projected light that shines through the surface is either directed to the floor or to the ceiling behind the screen, allowing the scrim itself to appear opaque.

Depending on the lens choice , the projector will be placed further (regular lens) or closer (short throw lens / ultra-short throw / mirror) to the projection surface.

The best arrangement for creating hologram projections with a gauze screen is to place the projector at a sharp angle, up- or downwards, and use a short or ultra-short throw lens.

Colours of the projected content

The colours of the projected content are always affected by the colours of the scrim itself. Lighter scrims have less effect on image colouring than darker scrims. Therefore, the colours of the content might have to be calibrated based on the choice of scrim and its respective colour.

Position of the audience

The position of the audience determines their viewing angle.

A scrim with a flat gain ratio diffuses light more evenly in all directions, which is great for seating placed at a wide viewing angle on the screen. Spectators will experience a similar image quality regardless of their angle of view.

A screen with a peak gain ratio is more suitable for setups with a narrow viewing angle, as the image quality increases towards those seated in the centre, but drops towards those seated at the outside.

It&#;s all about balance

To obtain the best result, all parameters should be carefully balanced.

When looking for a powerful projection image, you either choose a strong projector, a lighter scrim, a very tight mesh structure or a combination of these parameters.

When transparency is the most important factor, carefully avoid lighting up the area behind the scrim by using directional light onto a dark scrim or a projection surface with an open structure. This open structure can be achieved by a scrim with a larger mesh size or by a very thin and delicate gauzy fabric with a tiny mesh structure.

Ask advice

The ShowTex team will be more than happy to advise you on the best product for your application, so please don&#;t hesitate to contact us with all your questions regarding a specific project setup.

Are you interested in learning more about Laid Scrim Fabric? Contact us today to secure an expert consultation!