What Are the Advantages of Automatic Blowing Machine？

How to choose fully automatic and semi-automatic blow molding machines?

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For the bottle blowing machine, many people who are new to the plastic bottle industry need to know and learn a lot before purchasing. They need to buy according to their own needs. So do you choose fully automatic or semi-automatic? So what's the difference between a fully automatic bottle blowing machine and a semi-automatic bottle blowing machine?

How to distinguish between fully automatic and semi-automatic blow molding machines?

First, the difference between a fully automatic bottle blowing machine and a semi-automatic bottle blowing machine:

1. The semi-automatic bottle blowing machine needs to go to the flash manually by itself

2. Fully automatic plastic bottle blowing machine realizes automation and directly produces the finished product, eliminating the labor of flashing in the middle. Saved labor. Under the same energy consumption, energy saving and high efficiency. The product quality is good and the bottle mouth is flat. There will be no overflow after closing the lid, which improves the qualification rate of the product. Orders will not be lost due to substandard products, which will damage the company's reputation.

How to choose a blow molding machine:

If your company's product demand is small and you are just starting this industry, you can choose a semi-automatic blow molding machine. Our company will send professional commissioning workers, from product ingredients to product molding and machine operation and maintenance, training is in place. Buying our equipment gives you no worries.

If your company's plastic barrels have a large demand, then go for a fully automatic bottle blowing machine. This equipment has high production efficiency, saves labor, and does not have the problem of poor management of labor. One master can look at multiple devices, reducing work intensity.

7 main components of the blow molding machine

1. Preform conveying structure of the bottle blowing machine: The unique mandrel conveying structure of the preform ensures that the preform will not be inverted when heated.

2. High-speed mold-clamping structure of the blow molding machine: The arc mold-clamping structure with independent intellectual property rights patent, special mold-clamping booster system, stable and noise-free high-speed operation.

3. Molding structure of hot-filling bottle for bottle blowing machine: When blowing hot-filling bottle, different required water / oil temperature is evenly distributed in different parts of the mold. The special design of the tee is used to make the crystallinity reach the required level. To achieve good results.

4. Lightweight energy-saving bottle blowing system: cold air combined with hot air, heating bottle mouth and transmission mandrel to cool, induction air device in the heating box to overcome air convection, to ensure the balance of preform heating temperature and prevent surface overheating.

5. Energy-saving sealing machine blowing combination valve: The control valve does not need pipeline connection, compact structure, simple commissioning and maintenance, reasonable high and low pressure gas consumption, and energy consumption control.

6. Simple and reliable manipulators: cam-link bar billets and picking manipulators are easy to operate, have good coordination and low manufacturing costs. Closed loop temperature control mode; preform temperature feedback compensation; quickly reach the steady state of preform heating.

7. Clean and safe design: The bottle blowing machine adopts a fully enclosed structure to ensure that the plastic environment is clean, eliminates external pollution of the bottle, and ensures the plastic cleanliness of large medical infusion bottles. Perfect and reliable safety door system to ensure the safety of operators and long-term operation stability of the blow molding machine.

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Modern blow molding is a largely automated process. Automatic hollow blow molding is a rapidly developing plastic processing method. Yankang Plastic Machinery has more than 20 years of R&D and production experience to make automatic hollow blow molding machines for various industrial applications. What are the advantages of Yankang machines? Read on to find it&#;

1, Advanced technology, Stable performance

Use imported original electrical components from Japan, the USA, and Germany to ensure the high-speed, safe and stable operation of the equipment and reduce the failure rate. The most important one is that the complete set of original SIEMENS control systems has after-sales international services. At the same time, make use of the America MOOG Wall Thickness Controller to guarantee the wall thickness is more uniform.

2, High Intelligence, Convenient Operation

Easy to operate, adopt a variety of automation devices, with simple structure and small footprint. Control Panel uses the advanced PLC color control touch screen. It can store all kinds of different production-blowing process parameters. Just set the relevant parameters of the product before production, and the machine can automatically enter the production state. Most workers will be able to operate without any special training because all operational instructions are visible at a glance.

3, High Security, Low cost

Due to the simple operation of the automatic hollow blow molding machine, it doesn&#;t require a lot of manual intervention to ensure the safety of workers, can effectively avoid the danger of semi-automatic manual product taking, and reduce the company losses caused by accidents.

On the other hand, perfect monitoring and sensing system has trouble diagnosis functions that can always monitor the production situation of the equipment. 1-2 people can complete the production process without consuming a lot of labor and time.

4, Saving Energy and Protecting Environment

Adopt Electromagnetic Induction and Infrared Heating Systems. Compared with traditional resistance heating, the heating speed is faster, the heat transfer energy consumption is lower, and the performance is more stable. It can save 40% to 50% of energy. What&#;s more, Using a more safe and more efficiently Servo-hydraulic System saves energy by more than 40% and reduces noise.

5, High Productivity, Good Quality

Adopt pressurized cylinders to optimize the structure of the machine, and increase productivity while providing a more powerful clamping force. Yankang automatic hollow blow molding machine can produce 18-20 large-size multi-layer plastic water tanks per hour on average.

Using a more efficient and energy-saving IKV screw makes the plasticizing capacity about 1.5 times faster than the normal screw. A highly precise blow-mold closing system ensures quality, so that product quality is better, higher strength, more stable performance, and longer service life.

 6, Wide Applications

Yankang is a professional leading multi-layer manufacturer of the blow molding machine, not only producing 200L-L large plastic water tank automatic extrusion hollow blow molding machines but also providing customers with various customized blow molding machine equipment.

Yankang blow molding machine has wide applications. Including IBC tank, plastic pallet, double ring chemical tank, road barrier, septic tank, kayak, Floating Dock, Medical Bed Board, PP Solar Tank, and other plastic blow molding products. It only needs to simply replace the mold, a new blow product comes into being.

7, Automation Design

The automatic mold change equipment is the latest developed technology. Yankang applies it to the super large blow molding machine over L. It&#;s easier and safer to change molds. Besides, the safety door closes automatically when the mold is closed to ensure the safe running of the machine.

The first realize One Mold with Two Cavities Design in large mold production that improves productivity greatly. Received praise and approval from customers at home and abroad.

8, Independent Innovation

In the past 20 years, Yankang Plastic Machinery has exported its blow molding machine to more than 45 countries and regions. They have industry-leading technology research capability, excellent engineers, and advanced equipment. The L-4 layers blow molding machine independently developed by themselves is the world&#;s largest blow molding machine.

What&#;s more, the&#;multi-layer die head&#; and &#;Foaming Technology&#; self-developed by Yankang have been successfully applied in the production of the multi-layer extrusion blow molding machine. Yankang has 28 patents, ISO , CE, SGS, and many excellence certifications.

9, Perfect Service System: Training & Installation & Adjustment

In pre-sale service, Yankang provides personalized service of customized machines, not only including machine, mold, and auxiliary selection but also water, electrical, machine layout in the factory, etc.

In sales, provides free training services for customers, and dispatches the technical engineer to install and adjust the machine according to the needs of customers.

The after-sale quality guarantee time is one year. During the guaranteed time, provides remote service online and machine maintenance on site. Thanks to the best after-sales service, Yankang machines have numerous repeated orders from customers.

All in all, there are several advantages of Yankang automatic hollow blow molding machine. This machine is a great choice for manufacturers that want to control their production costs while increasing sales and profitability.

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If you want to learn more, please visit our website Bottle Blowing Machine Suppliers.