Using Standard and Custom Aluminum Products

Once you understand how the process of tube, rod and bar aluminum extrusion works, it is easy to see why it is such a popular material in the manufacturing industry. Aluminum fabrication shops that can do extrusions and additional services, such as painting aluminum products or deburring and cutting them to specifications, offer customers an even bigger advantage because everything can be done in-house and quality control can be maintained.

Read more

How It Works
Tube, rod and bar aluminum is created by passing heated aluminum materials through a die or profile. This profile can be standard or designed custom by the client to create a specific or unique shape. Custom aluminum products are usually just as easy to make as standard products, however most aluminum tube and other standard designs are often more readily available and quicker to be delivered than a custom job. The tubes that are made through extrusion at aluminum fabrication shops are used all over the world in a variety of different ways. Because of the light weight benefits associated with custom aluminum products, they can be used to create boats, aircraft and many different types of land vehicles.

The aluminum itself is very strong, but it is also very flexible. Aluminum is a great conductor or electricity and heat. It is very durable and long-lasting. The tubes, rod and bar aluminum that is made at a custom aluminum extrusion shop has all of these properties, plus the strength and durability that is added to the metal itself when it goes through the extrusion process. Aluminum products can be customized even further through a variety of finishing services, including painting aluminum products or adding an anodized or powder coating to increase their durability and improve their overall look and feel.

Additional Fabrication Services
In addition to painting aluminum products and adding coatings, there are other additional services that can be done at custom aluminum fabrication shops. The tubes can be made to connect with each other through the use of telescoping profiles, as well as through welding, soldering or the use of nuts and bolts. They can be easily bent and joined for assembly, while still maintaining strength and durability.

Heli-coiling, assembly, punching, precision sawing and mitering are just some of the additional fabrication services available at Silver City Aluminum that can help to complete your project. The lower cost of the aluminum material itself compared to other similarly performing metals helps manufacturers to be able to invest money into additional fabrications to create truly custom aluminum products without going over budget.

• PUNCHING &#; Our technicians have become proficient in the creation of custom aluminum products that require pneumatic and hydraulic punches. Work with our team to specify custom punches for either low or high volume jobs that adhere to our high standards for consistency and quality.
• PRECISION SAWING &#; Silver City Aluminum has two state-of-the-art precision saws that we use to finish cut our custom aluminum extrusions. It can be used with tube, rod and bar aluminum as well as with other custom designs. Our saws can hold the tightest tolerances for pieces that range between one-quarter of an inch to 240 inches in length with great consistency.
• MITERING &#; We can also miter parts in our aluminum fabrication shops with our mitering saw, which is capable of mitering anywhere from 22.5 degrees to 135 degrees. We can work with lengths that range between 13.75 inches all the way on up to 19 feet, 8 inches in length.
• HELI-COILING &#; A popular technique at Siliver City Aluminum that we provide to create truly custom aluminum products is heli-coiling. The heli-coil inserts are coils that are helically wound and precision formed, according to the client&#;s specifications. They are then inserted into a heli-coil tapped hole for extreme strength and reliability, eliminating the ability of materials at the thread site to rust, corrode, wear out or seize over time.

Call Silver City Aluminum for Custom Aluminum Products
If you are interested in ordering custom aluminum extrusions from our one stop aluminum fabrication shops, contact Silver City Aluminum via our website or by calling our Taunton, MA location at 508-824-. Our team will help you every step of the way with the creation of your standard or custom tube, rod and bar aluminum. We can also assist you in selecting secondary and finishing operations, such as painting aluminum products or adding protective coatings. Contact us today for a free estimate or to learn more about creating a custom die.

Many industries depend on strong, reliable tubing, with a wide array of tubing varieties that can be fabricated. Devices and components have demanding expectations. Corrosion resistance, hygiene, and the strength of metals make it an ideal choice in many industries. When selecting a supplier for your custom tubing, it is important to know if you need one with specific capabilities.

Link to Foshan Brilliant

What Are the Benefits of Custom Tubing?

Tubing can be made in a wide range of lengths, diameters, shapes, and alloys, including stainless steel, aluminum, titanium, nickel, copper, and brass. It can be welded or seamless, depending on the final product.

Determining what characteristics are most important will help to prioritize your custom tube. It can be tolerances, finishes, tempers, and numerous other requirements. Let&#;s look at a few specific industry examples to help you decide if custom tubing is needed for your application:

Aerospace Tubing

The aerospace industry uses custom tubing in many ways. Tubing is used in aircraft hydraulic lifts, landing gear and engine components. Aerospace engineers must ensure that every tube is strong enough to handle the heat, stress and repetitive wear of flight yet light for maximum fuel efficiency and performance. One answer is precision machining which is critical for accuracy. CNC machining offers a combination of precision and repeatability needed in the aerospace industry. Eagle&#;s quality management system ensures that orders are done per specification

Medical Tubing

Doctors and hospitals often perform medical procedures with precise, customized devices. Tight tolerances are needed on medical devices used in minimally invasive surgeries. Tolerances expected to be held can be as tight as +/- 0. to ensure surgical accuracy. The finish of a surgical device may also be important for the end product. Shiny reflective stainless steel can be distracting during surgery under bright lights. These medical devices, including stents, surgical instruments, stethoscopes and diagnostic equipment, often require tiny custom tubing that is consistent, durable and easy to sterilize.

High-Tech Manufacturing Tubing

The many industrial applications of custom tubing include everything from the manufacture of automotive parts to nuclear reactor components. With thousands of possible uses, manufacturers have one thing in common: the need for durable, reliable cost-effective tubing to keep their production lines running efficiently.

When you choose custom tubing from Eagle Stainless you also get the expertise you need to help define your options and the overall experience that exceeds expectations.

How Do You Order Custom Tubing?

Simply specify your particular tube&#;s characteristics and contact Eagle Stainless to request a quote to begin the process of ordering your custom tubing. Visit our Top Ten Tips for Ordering page, which will guide you through the questions we will ask to help prepare your quote. Still have questions? Our friendly product specialists can help you choose the ideal custom tubing solution for your unique specifications.

The company is the world’s best Custom Aluminum Tube supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.