Successful Installation of Ozone Generators

Successful Installation of Ozone Generators

In this interview, Jesper Kedström, Sales Manager at Primozone, shares insights about the successful installation of ozone generators.

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Defining Successful Installation of an Ozone Generator

A successful installation of an ozone generator involves several considerations. One crucial aspect is looking at the overall cost of the system, not just the generators. Opting for generators with higher ozone concentration, ideally at or above 13% wt, minimizes costs related to oxygen equipment.

Additionally, filtering oxygen in two stages and placing the pressure regulator right before the generator ensures stable input gas pressure. Purging the oxygen connection before attaching it to the generator is also essential.

To prevent water from damaging the system, a robust backflow protection system is recommended. Standard check valves aren't sufficient; an active solution that automatically opens and closes based on the generator’s or control system’s instructions is necessary.

Achieving Redundancy in Ozone Systems

For systems requiring redundancy, a controller that integrates multiple units can be beneficial. Running all units at reduced levels minimizes the need for standby units, thereby reducing both initial and operational costs. Higher ozone concentrations also help in decreasing gas volume, enhancing overall efficiency.

Understanding the Primozone® LOX-Booster

Using LOX instead of on-site generated oxygen necessitates precise nitrogen levels. The Primozone® LOX-booster adjusts nitrogen levels seamlessly, improving ozone production and reducing maintenance.

Avoiding Overheating in Ozone Generators

A closed-loop cooling system is preferred to prevent biofouling and lime scale buildup in ozone generators. This system can operate using either electrical chilling or heat exchangers. An air-drying system like the Primozone® GD can further minimize the need for air conditioning by drying ambient air before it's introduced into the generator casing.

Distributing Ozone to Multiple Injection Points

An integrated ozone distribution system can simplify managing multiple injection points. With the Primozone® ODM, demand settings are easily adjusted via a system controller, making the process much faster and more efficient.

Optimizing Ozone Dissolution in Water

Keeping gas volume low reduces the cost and power consumption of booster pumps and injectors. A static mixer, such as the Statiflo GDS, provides an energy-efficient and effective solution compared to venturi injectors or dome diffusers.

For more details on mass transfer systems, visit commercial ozone generator factory.

Features of the Primozone® BFP Backflow Protector

Installed before the mass transfer system, the Primozone® BFP backflow protector ensures water doesn't damage the ozone generator. It opens and closes based on the generator's status, providing feedback to the control system.

Handling Residual Ozone

Higher ozone concentrations result in smaller gas volumes, reducing the energy required for off-gas treatment. The Primozone® DXF ozone destructor features high and low-temperature alarms, ensuring optimal operation and integration with the control system for automated adjustments.

Future of Ozone Generation Market

The ozone generation market for municipal and industrial systems is expected to grow. Energy-efficient solutions with higher ozone concentrations will become standard. By setting new benchmarks, Primozone continues to drive innovation in this field.

About Jesper Kedström

Jesper Kedström, Sales Manager at Primozone, specializes in industrial and municipal ozone projects. Holding a B.Sc. in Computer Engineering from Linnaeus University, he has extensive experience in wastewater treatment and manages Primozone’s partner program.

Frequently Asked Questions about Ozone Generators

Competitive with all reputable ozone manufacturers, we often find that discrepancies in ozone output ratings arise from using pure oxygen as a source gas instead of normal air. Reliable manufacturers, including those in China, now provide both ratings and life expectancy details. For more information on the Commercial Ozone Purification System, feel free to contact us.