The Eone series electric servo type PET preform injection molding system is a high-quality energy-saving model suitable for small batches production. On the basis of maintaining economy and applicability, cycle time, mechanical strength, product quality, and operating costs of the equipment have been carefully adjusted with series optimization design. It can provide customers with better economical operating costs and produce high-quality preforms. This series of models has high flexibility and can meet the requirements of different production volumes.

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Compared with ordinary injection molding machines, the operating cost advantages of electric Econ are mainly reflected as follows:

 

1. The fully automatic system is highly intelligent. One machine is equivalent to the output of two ordinary machines, and the labor cost is only half of that of ordinary injection molding machines;

 

2. Low energy consumption for production, more than 35% energy saving than ordinary servo injection molding machines, more than 50% energy saving than traditional non-servo injection molding machines, and only 0.4KWH per kilogram of preform is produced;

 

3. The finished product rate is high. Ordinary injection molding machines have a reject rate of 1.5%, while the Econ preform injection system has a product pass rate of 99.7%;

 

4. Econ has excellent plasticizing effect and excellent color mixing performance, and is a good choice for producing high-quality preforms.

 

 

The production cost of each preform produced by the Econ series is much lower than that of ordinary machines. Taking the production of 15 grams of water embryos with 48 cavities as an example, the application of Econ (48/72) cavity preform injection system is compared with that of ordinary machines. The production cost can be saved by 0.009 yuan. Calculated on the basis that 143 million preforms can be produced in 320 days a year, it can generate at least 1.28 million yuan in additional income for customers every year.

 

 

PRODUCT FEATURES

 

l  Up to 96cav mold.

l  With 9s cycle time, up to 25,000 preforms/hr.

l  Specially designed clamping unit extends mold user life.

l  Independent electrical plasticization unit with servo motor saves energy consumption dramatically.

l  Robot with 3-position take-out plate ensures fast & accurate preform pick up as well ass longer post-mold cooling.

 

CRITICAL PART AND FEATURES

 

l  Rapid and accurate extraction of preform.

l  Optimized design to prolong mold service life.

l  Multi-threaded screw design improves plasticization quality and efficiency

l  Remarkable energy-saving effect of melting, about 40% more energy-saving than traditional hydraulic type.

 

PARAMETER INFORMATION

 

Machine Model

Eone-230

Injection Unit Screw L/D Ratio L/D 25 25 Screw diameter mm 85 100 Injection Pressure kgf/cm

2

997 991 Machine Size (L*W*H) mm 980*360*210 1000*430*240 Shot Volume (Max) cm

3

1872 3140 Shot Weight g 2152.4 3611 ozs 76.1 127.6 Clamping Unit Clamping Force Ton 230 Clamping Stroke mm 550 Mold Thickness mm 500~850 (min/max) Tie-bar Spacing (W*H) mm 660*720 Ejector Stroke mm 200 Ejector Force Ton 8+19.9 No.of Ejector Pins Piece 13 System Pressure（max.） kg/cm

2

160 Preform Mold Cavitation cavitation 48/72 Preform Length (Max) mm 200 Hot runner Pneumatic Valve-gated hot runner mold Electrical System Pump Motor Power KW 78+0.95 78+0.95 Robot Power KW 5.8+3.4 5.8+3.4 Mold heating KW 42 50 42 50 Machine Heating KW 40 65 Plasticizing motor power KW 54 78 Robot preform cooling mechanism Piece 48*3 72*2 48*3 72*2 General Requirements AC Power V 380 (3 phase 4 line) KW 227.2 235.2 276.2 284 Chilling Water ℃ 5~15 5~15 Mpa 0.8 0.8 L/min 600 900 600 900 Cooling Water ℃ <25 <25 Mpa 0.3 0.3 L/min 400 400

SOLUTION

 

• Personal Care & Household Chemicals 

 

 

• Milk Products

 

 

• Beverage & Water

 

 

•  Big Bottle Preforms

 

 

• Edible Oil & Soya Sauce

 

 

HUAYAN SERVICES

 

Huayan adheres to the spirit of professional service, and provides customers with high-quality value-added services, and strives to build a solid partnership. Committed value-added services include the following：

 

l  Every year, Huayan will organize personnel to come to the factory for free training according to the needs of customers. The training will be implemented in stages according to customer needs to ensure that sufficient technical personnel are trained for customers.

l  7x24 hours of expert service, remote diagnosis. Uninterrupted free service telephone support throughout the year. The equipment has a remote connection function, which can realize instant information exchange and remote fault diagnosis. One or two free door-to-door comprehensive services will be provided every year;

l  Huayan insists on responding quickly to customer needs and reducing equipment downtime caused by unforeseen failures. If the equipment is down, the spare parts center will respond within 2 hours. If spare parts are in stock, they will arrange delivery within 24 hours. If there is no stock, we will confirm the latest delivery time, and try our best to expedite the production or deployment to meet customer needs.

l  During the free inspection period every year, a special inspection report will be provided. Predictive maintenance is a planned evaluation of equipment performance, maintenance or correction to make equipment achieve operational efficiency, reduce high maintenance costs and downtime caused by failures, and reduce production losses.

l  Huayan provides customers with excellent refurbishment services. The company has set up a professional mold refurbishment center. We can clean, refurbish and repair molds at different levels according to the use of the mold (combined with the number of running molds and the quality of the preform). In turn, the production downtime of the customer's factory is greatly shortened, and the service life of the mold can be greatly extended to ensure the quality of the product.

 

 

key vertical injection molding machine

1.in-line screw type injection apparatus.

2.temperature control.three-stage.fast,back pressure,screw speed stepless adjustment for a variety of precision plastic parts molding.

3.the lower mold fixed on the movable mold,insert items for a good positioning of the resistance,and has finished top of the device.

4.the low-pressure mold clamping device protection security.

5.the tube can lift,clean and convenient material head,fixed moldeasier.

6.can be installed with a single mode skateboards,skateboard or alternating dual mode

Detailed Images:

Advantage:

Parameter of Machine

Model

Unit 

JY-350ST-D

JY-450STD

JY-550STD

JY-850STD

JY-1200STD

Screw Barrel Diameter

mm

26

28

30

30

32

34

32

35

42

42

45

48

42

45

48

Injection Pressure

kg/cm2

1530

1278

886

1171

996

820

1642

1385

##

1027

895

790

1469

1280

1125

Max. Shot Weight

gram

56

64

74

74

84

106

102

123

##

176

201

227

199

228

260

Max. Shot Weight

cm3/sec

57

66

76

62.5

71

95

49

59

84

99

113

129

95

129

183

Screw Barrel Route

mm

115

115

140

140

200

Screw Barrel Rotary Speed

rpm

0-205

0-190

0-175

0-200

0-180

Nozzle Contact Force

tons

4.45

4.45

5.5

6.5

7.5

Nozzle Retraction Nozzle

mm

170

190

210

210

210

Number of Temperature Control

pcs

3

3

3

4

5

Clamping Force

tons

35

45

55

85

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120

Platen Size

mm

350*350

400*400

450*450

500*500

550*550

Distance Between Tie Bere

mm

375*205

410*250

470*280

525*325

635*425

Min. Mold Height

mm

150/100

200/150

250/200

430/230

480/280

Opening Stroke

mm

180

200

200

255

300

Max. Opening Mold Distance

mm

330/280

400/350

450/400

685/485

780/580

Ejetor Force

tons

1.3

1.5

1.5

2.2

4.8

Ejetor Stoke

mm

135

135

135

135

135

Max. Hydraulic Pressure

kg/cm2

140

140

140

140

140

Pump Output

L/min

34.5

37.2

40

47

56

Oil Resservoir Capacity

Liter

100

130

150

180

200

Cooling Water Consumption

L/hr

400-600

600-800

800-1000

800-1000

1000-1200

Pump Motor Power

kw/hp

3.75/5HP

5.5/7.5HP

7.5/10HP

11/15HP

14.5/22HP

Barrel Heating Power

kw

2.4

2.8

4.5

5

6

Total Power

kw

6.3

9

12

16

20

Machine Weight

tons

1.15

2

2.5

5

6.5

Machine Dimension(LxWxH)

meter

1.65*1.07*2.35

1.8*1.15*3.08

2.2*1.2*3.33

2*1.3*2.5

2.3*1.4*2.7

Shipping Weight

tons

1.3

2.2

2.7

5.4

6.7

Shipping Measurements(LxWxH)

meter

1.7*1.12*2.49

2*1.25*2.3

2.4*1.3*2.6

2.2*1.4*2.6

2.45*1.5*2.8

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Our Services
1) 24 hours services, the answers to any questions will be replied sooner.
2) Direct factory services, exclusive and unique solution can be provided to you by our professional engineers and staffs teams.
3.)Materials suppliers offered ,the contact ways to different kinds of the materials and equipments of your products can be supported here, you can contact them by yourself .
4) After-sales services, engineers available to service  machinery overseas; besides, the videos and document of solution will be sent at once.
5) The full and specific set of the subject for your project will be offered for you by free after we get touch with you.
6)12 Months Warranty and spare parts of machine will be offered within 3 days to avoid to waste your production time.


FAQ
Q1: Are you a trading company or a manufacturer?
A1: Factory we are, all the machine are made by ourselves. Besides, you can get the customize service with your requirements
Q2: What's your warranty for the machine?
A2: One Year Warranty(all the machine parts can be replaced within one year free of charge, not including the manmade broke), life-time maintenance.
Q3: What's your Delivery Time?
A3: Usually it is 3-5 days if the machine is in stock; If not, the delivery time is 10-25 days according to your required quantity and our busy season.
Q4: Where is your factory? How can visit you?
A4: Our factory is next to Guangzhou and Shenzhen. We will drive you to our factory by car when you arrive at Dongguan or Changping Railway(Bus) station.
Q5: Why choose Jieyang  Machinery Co., Ltd.?
A5: "Customer Satisfaction, Continual Improvement & Innovative Service" are the driving force for our company to moving forwards. We will devote every efforts to do the best level machine and service.

 

1) 24 hours services, the answers to any questions will be replied sooner.2) Direct factory services, exclusive and unique solution can be provided to you by our professional engineers and staffs teams.3.)Materials suppliers offered ,the contact ways to different kinds of the materials and equipments of your products can be supported here, you can contact them by yourself .4) After-sales services, engineers available to service machinery overseas; besides, the videos and document of solution will be sent at once.5) The full and specific set of the subject for your project will be offered for you by free after we get touch with you.6)12 Months Warranty and spare parts of machine will be offered within 3 days to avoid to waste your production time.Q1: Are you a trading company or a manufacturer?A1: Factory we are, all the machine are made by ourselves. Besides, you can get the customize service with your requirementsQ2: What's your warranty for the machine?A2: One Year Warranty(all the machine parts can be replaced within one year free of charge, not including the manmade broke), life-time maintenance.Q3: What's your Delivery Time?A3: Usually it is 3-5 days if the machine is in stock; If not, the delivery time is 10-25 days according to your required quantity and our busy season.Q4: Where is your factory? How can visit you?A4: Our factory is next to Guangzhou and Shenzhen. We will drive you to our factory by car when you arrive at Dongguan or Changping Railway(Bus) station.Q5: Why choose Jieyang Machinery Co., Ltd.?A5: "Customer Satisfaction, Continual Improvement & Innovative Service" are the driving force for our company to moving forwards. We will devote every efforts to do the best level machine and service.

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