Buyer's Guides - Mine | Issue 139 | April 2024

Buyer&#;s Guides act as a downloadable directory for industry buyers actively searching for a product or service. Our Buyer's Guides contain detailed information on the suppliers and their product lines, alongside contact details to aid your purchasing decision.

Zoneding machine supply professional and honest service.

Reliable power and data transmission systems are critical to ensuring safe and efficient mining operations. Mine operators require tailor-made energy transmission and communication systems that are highly rugged, durable, and designed to perform well under the extreme conditions of underground and open-cut mines.

According to GlobalData research, there are over 86,000 mining trucks, 16,000 hydraulic excavators and shovels, 2,000 electric shovels and 19,000 dozers active in mines worldwide. The productivity and safety of these machines are improved through fleet management software, which helps miners to optimise cycle times, manage fuel costs, minimise downtime and maintenance, track machines and miners, as well as automate their equipment.

Drone use has been expanding rapidly across the mining sector, driven by benefits such as improved productivity, safety and reduced costs. There are a wide variety of uses for drones, including surveying and mapping; monitoring and inspection; site safety management; tailings dam management; blasting assessment and haul road optimization.

The mining industry is subject to stringent standards and regulations on various aspects, including the mining process, site operations, and safety. Relevant training is essential to ensure workers and staff have the required skills and knowledge to perform mining operations smoothly and safely.

Extraction and primary processing of metals and minerals are responsible for 26% of global carbon emissions. By nature, mining depletes natural resources and has a significant impact on surrounding ecosystems. However, metals and minerals will play an important role in the global transition to a greener future.

With the modern mine generating vast amounts of data from monitoring devices, the challenge for the industry is deriving actionable insights from it. However, data is often held in disparate systems leading to poor collaboration and worsening project productivity.

For an industry that is becoming increasingly interconnected, the growing focus on cybersecurity in mining industry comes as no surprise. The IoT sensors, augmented reality (AR) devices, autonomous vehicles, and drones that improve mining operations are equally capable of halting activity if they fall prey to cyberattacks.

The mining industry is under more pressure than ever to increase efficiencies. This comes as declining ore grades and more disparate and remote deposits create greater challenges in securing new resources, and rising mining costs drive the need for greater productivity at the mine site. At the same time, there is a strong focus on ensuring safety and sustainability within mines. Artificial intelligence (AI) in the mining industry can address many of these challenges and inefficiencies through several key technologies in the value chain, including computer vision, smart robots, data science, and machine learning.

The Internet of Things (Iot) can be beneficial across the whole mining value chain, allowing different assets and people to be monitored and accounted for across vast distances in hazardous conditions.

Modern mining is adopting advanced sensor-based technologies to enhance operational safety and efficiency and optimise mine productivity. 18pxSensors are used in each step of the mining operation, from mine exploration, surveying, and underground mapping, to ore extraction, sorting, and mineral processing.

Recovering valuable metals and minerals from run-of-mine (ROM) ore involves several stages of separation and processing. The increasing scarcity of higher-grade and easy-to-process ores, together with stricter environmental regulations, has led many mining companies to opt for advanced and more environmentally friendly mineral processing methods.

The use of suitable ore processing equipment and solutions can optimise mineral or metal recovery and maximise profit while minimising water usage and enhancing energy efficiency.

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Finding mineral processing equipment suppliers

Mining Technology has listed leading suppliers of mineral processing equipment and solutions based on its intel, insights, and decades of experience in the sector.

The list includes turnkey engineering, procurement and construction (EPC) contractors who can plan, design and deliver integrated solutions for ore treatment and mineral processing.

The document also includes suppliers of bulk material handling and separation equipment, including sensor-based ore sorters and high-performance screens, along with suppliers of ion exchange, hydrocyclone, gravity separation, and filtration equipment for different metallurgical applications.

The information in the download document is intended for ore processing and metallurgical consultants, metallurgists, mining plant managers, mineral processing engineers, mine operations managers, quality control supervisors, procurement officers, and other individuals involved in ore preparation, processing, and mineral or metal extraction.

The download contains detailed information on mineral processing equipment suppliers and their products and services, as well as contact details to aid your purchasing or hiring decision.

Related Buyer&#;s Guides which cover an extensive range of mining equipment, manufacturers and technology, can also be found here.

Mining industry solutions for ore processing

Mineral processing equipment, solutions and services for the mining industry include, but are not limited to:

• Modular mineral processing plants
• Wire screens, polyurethane vibrating screens and conveyors
• Sensor-based ore sorting and sampling systems
• Hydrocyclone, multi-gravity separation, ion exchange and filtration solutions
• Filter presses, filter cloth and dewatering filter press systems
• Dense-medium washing and separation plants for coal beneficiation
• Simulation software for mineral processing
• Mineral processing plant operation and maintenance services

FAQs

What Are Process Plants and Separation Systems in Mining?

Process plants and separation systems are critical in mining for extracting and recovering valuable minerals from raw ore. These systems include technologies like flotation, hydrocyclone, gravity separation, and filtration, which help to isolate and concentrate minerals. Modern separation systems improve the efficiency of mineral recovery while reducing water and energy consumption. They are often integrated into modular processing plants designed to handle various ores in different mining environments, ensuring optimal extraction rates and environmental compliance.

How Do Separation Systems Improve Mineral Recovery?

Separation systems, such as sensor-based ore sorters, hydrocyclones, and gravity separators, enhance mineral recovery by precisely isolating valuable materials from waste. These systems allow mining operators to process lower-grade ores efficiently, thereby increasing overall yield. They also reduce energy consumption and water usage by minimising the processing of non-valuable materials, making operations more sustainable and cost-effective. Advanced separation systems can also be customised for specific metallurgical properties, improving recovery rates.

What Are the Environmental Benefits of Modern Separation Systems?

Modern separation systems offer significant environmental benefits by minimising water consumption, reducing energy use, and lowering the generation of tailings (waste material). These systems help mining companies comply with increasingly stringent environmental regulations by incorporating technologies like closed-loop water systems and energy-efficient processing methods. By improving resource recovery and reducing waste, these systems contribute to more sustainable mining operations.

How Do Process Plants Enhance Efficiency in Mining?

Process plants are designed to optimise mineral recovery by integrating several stages of separation and processing. These plants use advanced technologies such as filtration, flotation, and dewatering to maximise output while reducing operational costs. Modular process plants, which can be tailored to different mining needs, offer flexibility and scalability, allowing operators to adapt to changing ore quality or production demands. Automation and real-time data analytics further enhance the efficiency and productivity of these plants.

What Should Mining Companies Consider When Choosing a Separation System?

When selecting a separation system, mining companies should consider factors such as the type of ore being processed, the required recovery rate, and environmental compliance. It&#;s important to choose systems that offer scalability, energy efficiency, and water conservation. Companies should also assess the maintenance requirements, ease of integration into existing operations, and compatibility with other processing equipment. Additionally, selecting a supplier with strong after-sales support is critical for long-term operational success.

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