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4 Advice to Choose a plastic crusher machine

Author: Marina

Sep. 30, 2024

A Guide to Choosing the Right Plastic Crusher

I. Introduction

A. Background on Plastic Recycling:

Plastic recycling has become a critical issue in recent years due to the growing problem of plastic waste and its impact on the environment.

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Plastic recycling involves the process of collecting and reusing plastic materials to reduce the amount of waste generated.

This process not only helps to preserve natural resources but also helps to reduce the carbon footprint of the recycling industry.

B. Importance of Choosing the Correct Plastic Crusher:

The process of plastic recycling starts with the reduction of plastic waste into smaller, more manageable pieces.

This is where plastic crushers come into play. A plastic crusher is a machine that is used to shred or grind plastic waste into small pieces that can be easily processed for recycling.

Choosing the correct plastic crusher is important because different types of plastic have different properties that require different crushing methods and equipment.

C. Purpose of the Article:

The purpose of this article is to provide a comprehensive guide to selecting the right plastic crusher for different types of plastic. The article will cover the different types of plastics, the impact of plastic type on crusher selection, and the features to look for when choosing a plastic crusher.

II. Understanding Plastic Types

A. Overview of Different Types of Plastics:

There are several different types of plastics, including polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polystyrene (PS), and others.

Each type of plastic has its own unique properties, including density, melting point, and chemical resistance.

B. Physical and Chemical Properties of Each Plastic Type:

The physical and chemical properties of each type of plastic affect its behavior during the recycling process.

For example, some plastics have a low melting point, making them easy to grind and process, while others have a higher melting point and are more difficult to recycle.

The chemical resistance of each plastic type also affects its ability to be recycled, as some plastics are more resistant to chemical degradation and may require special handling and processing.

C. How Plastic Types Affect Crusher Selection:

Understanding the properties of each type of plastic is critical in choosing the correct plastic crusher. For example, if a plastic has a low melting point, a high-speed, low-torque crusher may be appropriate.

On the other hand, if a plastic is resistant to chemical degradation, a heavy-duty, high-torque crusher may be required.

III. Choosing the Right Plastic Crusher

A. Considerations for Selecting the Correct Plastic Crusher:

There are several key considerations when selecting a plastic crusher, including the type of plastic being processed, the size of the waste pieces, the production volume, and the available budget.

B. Impact of Plastic Type on Crusher Design and Performance:

The properties of each type of plastic affect the design and performance of the plastic crusher.

For example, some plastics are brittle and can be easily broken down, while others are more flexible and require a more aggressive crushing process.

C. Characteristics to Look for in a Plastic Crusher for Different Plastic Types:

Nicety resource: Plastic Pipe Crusher Machine

When choosing a plastic crusher, it is important to look for certain characteristics, such as the size of the crushing chamber, the type of blades used, and the speed and torque of the machine.

These factors will vary depending on the type of plastic being processed and the desired end product.

IV. Maintenance and Upkeep of Plastic Crushers

NICETY MACHINE: Crusher Chamber

A. Importance of Regular Maintenance:

Regular maintenance is critical for ensuring the efficiency and longevity of a plastic crusher.

This includes routine cleaning, blade sharpening, and replacement of worn parts.

B. Tips for Prolonging the Life of a Plastic Crusher:

To prolong the life of a plastic crusher, it is important to operate the machine according to the manufacturer&#;s instructions, to avoid overloading the machine, and to properly maintain the blades.

Regularly inspecting the machine for signs of wear and tear, and replacing worn parts as needed, can also help to extend the life of the plastic crusher.

C. Best Practices for Maintaining Plastic Crusher Efficiency and Performance:

To maintain the efficiency and performance of a plastic crusher, it is important to keep the blades sharp and clean, to regularly check the tightness of bolts and screws, and to lubricate moving parts as needed.

It is also important to follow a regular maintenance schedule, as recommended by the manufacturer.

V. Conclusion

A. Summary of Key Points:

In this article, we have covered the importance of choosing the right plastic crusher for different types of plastic, and the factors to consider when selecting a plastic crusher.

We have also discussed the properties of different types of plastic and how they affect the recycling process.

B. Final Thoughts on the Importance of Choosing the Right Plastic Crusher:

In conclusion, choosing the right plastic crusher is critical to the success of the plastic recycling process. By understanding the properties of different types of plastic, and selecting a plastic crusher that is well-suited to the material, it is possible to maximize the efficiency and performance of the recycling process.

C. Recommendations for Further Reading and Resources:

For further information on plastic recycling and plastic crushers, it is recommended to consult industry publications and online resources. Additionally, consulting with a professional in the recycling industry may provide valuable insights and advice.

How To Choose The Right Crusher And Manufacturer

Recently, many customers have sent us emails in order to ask various questions about the plastic crusher and its price.

I have to say it is one of the most important and hottest products in the plastic recycling industry.

Nicety Machiner Co., Ltd Crusher Machine

If you search for crusher machine manufacturers on Google, manufacturers from all over the world will come to your attention. This will include a large percentage of crusher machine manufacturers from China.

If you are planning to purchase a plastic crusher from China and happen to read this article, congratulations, you are off to a good start.

This article will teach you how to choose from the many crusher models and the many manufacturers that are right for you, with guaranteed product quality and cost-effectiveness. We will also provide a guide to help you choose the right supplier and crusher machine for your business!

Guide 1: How To Choose The Right Plastic Crusher Machine Model?

The first thing you need to do is figure out the material you want to crush and what size of the finished product you desire.

There are many different types of plastic crusher machines on the market, each designed for a specific purpose.

For example, some are designed for hard plastic waste while others can handle soft plastic waste and even film.

Some machines can also handle both solid and hollow plastics.

If you need to crush something like PET plastic bottles or HDPE plastic drums, please choose a plastic crusher with a suitable feeder sport diameter and a grinding chamber with a flat blade structure.

PET BottlesHDPE Drum

If the material you need to crush is soft, such as a variety of film, polypropylene (PP) bags, and other soft plastic waste, a V-blade structure crusher, is your first choice.

PP Waste Bag

If you need to crush all kinds of PP, PE PVC pipe plastic waste, we recommend you purchasing this kind of special crushing machine for pipe type.

Pipe Crushing Machine

Guide 2: Learn The Blades Types:

According to the different plastic waste for the crusher to choose a different type of blade.

V-shaped blades

V-Blades Crushing chamber

V-shaped blades are specially designed and commonly used in European standard heavy-duty crushers with this type of blade.

The structure of the blade is suitable for PET drinking water bottles, PE film, leather, and large hollow plastic products crushing work.

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Sheet blades

crusher toothed blades

Sheet blades are one of the most common types of blades. Be fixed piece by piece to the shredder&#;s rotating shaft.

It is suitable for crushing various types of plastic waste.

Flat blades

Flat Blades

The front end of the blade helps to enhance the angle of cutting and crushing, greatly improving the efficiency of crushing.

Ideal for shredding all types of blow molded parts and film products.

Guide 3: Blades materials:

9Cisi, Chrome Steel

Suitable for general plastic parts, and engineering plastics.

SKD-11

For harder plastic materials, thicker and heavier rubber block crushing.

SKH-9

For softer rubber, plastic, such as foam, plastic bags, film, and fiber material crushing is also suitable

Guide 4: Choose the Crusher Capacity

The size of the crusher&#;s feed opening and the internal dimensions of the crushing chamber will determine its capacity.

As a basic rule, a crusher with a larger feed opening can crush larger pieces of material.

A crusher with a smaller feed opening will have reduced capacity. If you need to process large pieces of material, you need to choose a crusher with a large feed opening.

Let&#;s know the Nicety Machinery crusher machine date:

ModelMotor PowerCrushing Chamber Rotary BladeFixed BladeCrushing CapacityDimensionWeightNC-CHP/2.2KW190 x 160mm-50kg850 x 500 x mm150kgNC-CHP/4KW270 x 220mm-100kg900 x 650 x mm220kgNC-C.5HP/5.5KW320 x250mm-150kg x 700 x mm300kgNC-CHP/7.5KW410 x280mm-200kg x 860 x mm400kgNC-CHP/11KW500 x320mm-300kg x x mm600kgNC-CHP/15KW600 x320mm-400kg x x mm800kgNC-CHP/22KW710 x 460mm-700kg x x mmkgNC-CHP/30KW810 x 460mm-800kg x x mmkgNC-CHP/45KW x 650mm-kg x x mmkg

Guide 5: The relationship between the size of the crushed flakes and the screen of the crusher&#;

The relationship between the size of the crushed flakes and the screen of the crusher is very important.

The mesh number of the screen indicates how many holes there are in a square inch.

For example, a 20-mesh screen has 20 holes per square inch, and a 40-mesh screen has 40 holes per square inch.

Screen Screen Hole

The smaller the mesh number, the finer the particles that can pass through it.

Therefore, if you need small flakes, you should choose a crusher with a small mesh number screen.

If you want large flakes, you need to choose a crusher with a large mesh number screen.

Sizes 12, 16, and 20 mm are the most common screen hole sizes.

The larger the screen hole size, the higher the crushing output, and the smaller the screen hole size, the lower the crushing output.

Guide 6: Crusher Motor Power

The power of the crusher motor will determine the output of the crusher. .

The right choice of motor power can make the crusher work more efficiently and save energy.

The power of the crusher is usually expressed in kilowatts (kW).

The most common motor powers for plastic crushers are between 15 kW and 160 kW.

The larger the power, the higher the crushing output.

Guide 7: How To Collect Plastic Flakes From The Crusher

Collection By ContainerCollection By Blowing Silo

After the material is crushed by the crusher, it will be sent to the storage container by the conveyor belt.

The storage container can be a plastic bag, a box, or a drum.

The size of the storage container depends on your needs.

If you need to store more plastic flakes, you need to choose a larger silo with a blowing function.

The blowing function can help you get the plastic flakes out of the silo easily.

Guide 8: China Plastic Crusher Manufacturer Recommendation

If you are looking for a reliable plastic crusher manufacturer in China, please consider Nicety Machinery.

Nicety Machinery has been manufacturing plastic crushers since .

We have a team of experienced engineers and technicians who can help you choose the right crusher for your needs.

In addition to providing you with a cost-effective crusher machine, we also have a well-established service team to help you with any problems you may encounter, from shipping, importing, training staff on how to use them, etc.

If you encounter a technical problem, you can contact our technical team to troubleshoot and solve the problem without hesitation.

In addition, we have a large number of parts in our warehouse for your daily parts replacement.

Whether it&#;s blades, screens, or other plastic shredder parts, we can ship them all within 3 days.

Crusher Common Failures And Solutions

  • The plastic crusher system and other equipment is not connected

Inlet, outlet, etc., and plastic crusher system is not properly connected, which will cause vibration and noise. Therefore, these connections, suitable for the use of soft connections.

  • The crusher is clogged

Plastic crusher clogging is one of the common failures, the feed rate is too fast, and the load increases, resulting in plastic crusher clogging. In the feeding process, always pay attention to the current meter pointer deflection angle, if more than the rated current indicates that the motor overload, long overload, will burn the plastic crusher. This situation should immediately reduce or close the material door, you can also change the way to feed.

  • The discharge pipe is not smooth

The plastic crusher discharge pipe is not smooth or clogged feed too fast, will make the plastic crusher wind blockage; and improperly matched with the conveying equipment will cause the discharge pipe wind to weaken or no wind after the blockage. After finding out the fault, you should first clear the feeding port to change the mismatched conveying equipment, and adjust the amount of incoming material, so that the normal operation of the equipment.

  • There is hard debris in the crushing chamber

The blade is broken or crushing the chamber with hard debris. These can cause an imbalance in the rotation of the rotor of the plastic crusher, and cause a vibration of the plastic crusher. Therefore, regular inspection, for serious wear of the blade. When replacing, to be replaced symmetrically; plastic crusher operation of the abnormal sound, to immediately stop and check to find the cause of timely treatment.

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