3 - 5 Heating Zones Bakelite Injection Molding Machine For Fast ...

3 - 5 Heating Zones Bakelite Injection Molding Machine For Fast And Precise Production

Description

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Product Description:

Bakelite Injection Molding Machine

The Bakelite Injection Molding Machine is a state-of-the-art machine designed specifically for the production of bakelite products. Bakelite, also known as polyoxybenzylmethylenglycolanhydride, is a type of thermosetting plastic that was widely used in the early 20th century for its electrical insulating properties. With the resurgence of vintage and retro products, the demand for bakelite-based products has increased in recent years. This machine is the perfect solution for manufacturers looking to produce high-quality bakelite products at a faster and more efficient rate.

Key Features

The Bakelite Injection Molding Machine is equipped with the latest technology and features to ensure optimal performance and efficiency. Some of its key features include:

• Injection Rate: The machine has a high injection rate of 20-400g/s, which allows for a faster and more precise production process.
• Heating Zone: The machine has 3-5 heating zones, which can be individually controlled to achieve the perfect temperature for the bakelite material. This ensures consistent and high-quality products.
• Clamping Force: The machine has a clamping force of 100-800T, which allows for the production of products in various sizes and shapes, from small intricate parts to larger pieces.
• Injection Weight: The machine has a wide range of injection weight options, from 50-g, making it suitable for producing a variety of bakelite products.

How it Works

The Bakelite Injection Molding Machine works by melting bakelite powder in a single screw extruder machine. The molten material is then injected into a mold under high pressure and cooled to form the desired shape. The mold is then opened, and the finished product is ejected from the machine.

Applications

The Bakelite Injection Molding Machine is the ideal choice for manufacturers looking to produce a wide range of bakelite-based products. Some of its common applications include:

• Bakelite base making machine
• Bakelite powder machine
• Single screw extruder machine for bakelite
• Bakelite injection molding machine
• Bakelite pressing machine

Benefits

The Bakelite Injection Molding Machine offers a range of benefits to manufacturers, including:

• Efficient production process
• Consistent and high-quality products
• Ability to produce a wide range of products
• Customizable features for specific production needs
• Cost-effective solution for bakelite production

Conclusion

The Bakelite Injection Molding Machine is a must-have for manufacturers looking to produce bakelite products. With its advanced features and efficient production process, it offers a competitive advantage in the market. Whether you are producing bakelite-based products for vintage enthusiasts or for industrial applications, this machine is a reliable and high-quality solution for all your production needs.

 

Features:

• Product Name: Bakelite Injection Molding Machine
• Name: Bakelite Injection Molding Machine
• Type: Injection Molding Machine
• Model: Bakelite-IMM
• Injection Weight: 50-g
• Clamping Force: 100-800T
• Special Features:
  • Bakelite powder machine for efficient production
  • Bakelite injection machine for precise molding
  • Bakelite powder machinery for high quality products

 

Technical Parameters:

Attributes Technical Parameters Name Bakelite Injection Molding Machine Model Bakelite-IMM Type Injection Molding Machine Injection Rate 20-400g/s Injection Weight 50-g Clamping Force 100-800T Control System PLC Heating Power 15-45KW Cooling System Air Cooling Temperature Control PID  

Applications:

Bakelite Injection Molding Machine

Brand Name: Haijiang

Model Number: HJF-240

Place of Origin: Ningbo, China

Certification: ISO, CE, SGS

Minimum Order Quantity: 1 set

Price: $ USD

Packaging Details: Standard Shipping Packing

Delivery Time: 30 days

Payment Terms: TT, LC, DP

Supply Ability: 300 sets per month

Clamping Force: 100-800T

Model: Bakelite-IMM

Injection Rate: 20-400g/s

Injection Pressure: 100-300MPa

Screw Diameter: 20-80mm

Introduction

The Haijiang HJF-240 Bakelite Injection Molding Machine is a high-quality and efficient machine used for producing various bakelite products. It is designed with advanced technology and has gained certification from ISO, CE, and SGS, ensuring its reliability and quality. This machine is widely used in various industries, making it a popular choice for bakelite handle production, bakelite powder manufacturing, and other plastic products.

Application

The Bakelite Injection Molding Machine is widely used in industries such as home appliances, automotive, electronics, and others that require bakelite handles, powder, and other plastic products. It is suitable for producing a wide range of bakelite products, such as handles for pots, pans, and other kitchenware, as well as for producing electrical switches, sockets, and other household items. This machine is also used in the production of melamine bakelite products, which are commonly used for dinnerware and kitchen utensils.

Features

• High Efficiency: With its advanced technology and precise control system, the Bakelite Injection Molding Machine can produce products at a high speed, increasing productivity and reducing production time.
• Precision and Accuracy: The machine is equipped with a high-quality screw and barrel, ensuring accurate and precise injection of bakelite material, resulting in high-quality products.
• Easy Operation: The machine is designed with a user-friendly interface, making it easy to operate and control. It also has a self-diagnostic system that can detect and resolve any issues quickly.
• Stable Performance: The machine is made of high-quality materials and components, ensuring its stability and durability. It is also equipped with a cooling system, allowing for continuous production without overheating.

Scene

Imagine a factory producing bakelite handles for kitchenware. The Haijiang HJF-240 Bakelite Injection Molding Machine is the main equipment used in the production process. The workers simply load the bakelite material into the machine, set the specifications, and the machine will start injecting the material into the molds. Within a short period, the machine produces high-quality bakelite handles that are then removed and sent for further processing. The machine's high efficiency and stable performance ensure that the production process runs smoothly and efficiently.

Conclusion

The Haijiang HJF-240 Bakelite Injection Molding Machine is a top-of-the-line machine that is widely used in various industries for producing high-quality bakelite products. Its advanced technology, stable performance, and user-friendly interface make it a popular choice for manufacturers. With its certification from ISO, CE, and SGS, this machine is a reliable and efficient option for those looking to produce bakelite handles, powder, and other plastic products.

 

Customization:

Customized Service for Haijiang Bakelite Injection Molding Machine

Brand Name: Haijiang

Model Number: HJF-240

Place of Origin: Ningbo, China

Certification: ISO, CE, SGS

Minimum Order Quantity: 1 set

Price: USD

Packaging Details: Standard Shipping Packing

Delivery Time: 30 days

Payment Terms: TT, LC, DP

Supply Ability: 300 sets per month

Type: Injection Molding Machine

Heating Zone: 3-5

Clamping Unit: Tie Bar Locking

Clamping Force: 100-800T

Experience High-Quality Customized Service with Haijiang Bakelite Injection Molding Machine

At Haijiang, we understand the importance of meeting the unique needs and requirements of our customers. That's why we offer customized services for our Bakelite Injection Molding Machine, ensuring that you get the most efficient and reliable machine for your specific production needs.

Our Bakelite Injection Molding Machine is designed to handle bakelite powder, making it the perfect choice for bakelite base making. With our customized service, you can choose the specifications and features that best suit your production requirements, ensuring high-quality and precise results every time.

Our team of professionals is dedicated to providing you with the best customized service, from the initial consultation to the final delivery and installation of your machine. We use only the highest quality materials and advanced technology to ensure that our machines are durable, efficient, and reliable.

With over 10 years of experience in the industry, we have a deep understanding of the bakelite molding process and can provide you with expert advice and support to help you achieve the best results. Our timely delivery and competitive prices make us the top choice for customized bakelite injection molding machines.

Choose Haijiang for a professional and hassle-free customized service for your Bakelite Injection Molding Machine. Contact us now to get a quote and experience the best in the industry.

 

Support and Services:

 

Technical Support and Services for Bakelite Injection Molding Machine

1. Technical Support

Our team of experienced engineers and technicians are dedicated to providing excellent technical support for our Bakelite Injection Molding Machine. We offer the following services to ensure that our customers have a smooth and efficient experience:

• Installation and setup guidance
• Training and education on machine operation and maintenance
• Troubleshooting and repair assistance
• Remote technical support via or online communication
• On-site technical support for complex issues

Our technical support team is available 24/7 to address any concerns or issues that may arise with your Bakelite Injection Molding Machine. We are committed to ensuring that your machine operates at its optimal performance and productivity.

2. Spare Parts

We understand the importance of having high-quality spare parts for your Bakelite Injection Molding Machine in order to maintain its efficiency and productivity. That's why we offer a wide range of spare parts for our machines, including:

• Plasticizing unit components
• Mold clamping unit components
• Hydraulic and electrical components
• Control system components
• And more

All of our spare parts are made with the highest quality materials and undergo rigorous testing to ensure their durability and compatibility with our machines. We also offer expedited shipping options to minimize any downtime for your production line.

3. Maintenance and Repair Services

To ensure the longevity and optimal performance of your Bakelite Injection Molding Machine, regular maintenance and timely repairs are essential. We offer a comprehensive maintenance and repair service, including:

• Scheduled maintenance to prevent breakdowns and prolong machine life
• Emergency repairs for unexpected breakdowns
• Upgrades and modifications to improve machine performance
• On-site repairs or replacement of major components
• Expert advice on maintenance and repair procedures

Our skilled technicians have extensive knowledge and experience with Bakelite Injection Molding Machines and can provide efficient and effective maintenance and repair services to keep your machine running smoothly.

4. Training and Education

We believe that proper training and education are crucial for maximizing the productivity and efficiency of your Bakelite Injection Molding Machine. That's why we offer training programs and educational resources on machine operation, maintenance, and troubleshooting. Our training includes:

• On-site training for your operators and maintenance staff
• Training materials and guides for self-paced learning
• Online training sessions for remote learning
• Expert guidance on machine operation and maintenance best practices

We are committed to ensuring that our customers have the knowledge and skills to operate and maintain their Bakelite Injection Molding Machine effectively and safely.

5. Customer Support

Our commitment to our customers doesn't end after the sale of our Bakelite Injection Molding Machine. We provide ongoing customer support and assistance to address any questions or concerns that may arise. Our customer support services include:

• Prompt response to inquiries and assistance requests
• Regular follow-ups to ensure customer satisfaction
• Up-to-date information on new developments and upgrades
• Product recommendations based on customer needs and feedback

We value our customers and strive to provide the best possible support and service to meet their needs and exceed their expectations.

Want more information on bakelite handle making machine price? Feel free to contact us.

With our comprehensive technical support and services, you can trust that your Bakelite Injection Molding Machine will operate efficiently and reliably, helping you achieve your production goals. Contact us today for more information or to schedule a consultation with our team of experts.

 

Packing and Shipping:

 

Packaging and Shipping

The Bakelite Injection Molding Machine will be securely packaged and shipped to ensure its safe arrival. The packaging will be done in several steps:

• First, the machine will be wrapped in a layer of protective film to prevent any scratches or damage during transit.
• Next, it will be placed in a sturdy wooden crate and secured with straps to prevent shifting or movement.
• Additional cushioning materials, such as foam or bubble wrap, will be used to further protect the machine from any impact during shipping.
• The crate will be labeled with clear instructions and warning labels to ensure safe handling.

Once the packaging is complete, the machine will be ready for shipping. We offer a variety of shipping options to meet your specific needs and budget. Our trusted shipping partners will ensure timely and safe delivery of your Bakelite Injection Molding Machine.

Upon arrival, the machine will be carefully unloaded and inspected to ensure it arrives in perfect condition. Our team will also provide assistance with setting up and installing the machine to ensure it is ready for use.

We take great care in packaging and shipping our products to ensure their safe arrival and your satisfaction. Thank you for choosing our Bakelite Injection Molding Machine.

 

FAQ:

 

• Q: What is the brand name of this product?
  A: The brand name of this product is Haijiang.
• Q: What is the model number of this product?
  A: The model number of this product is HJF-240.
• Q: Where is this product manufactured?
  A: This product is manufactured in Ningbo, China.
• Q: What certifications does this product have?
  A: This product is certified by ISO, CE, and SGS.
• Q: What is the minimum order quantity for this product?
  A: The minimum order quantity for this product is 1 set.
• Q: What is the price of this product?
  A: The price of this product is USD.
• Q: How is this product packaged for shipping?
  A: This product is packaged in standard shipping packing.
• Q: How long is the delivery time for this product?
  A: The delivery time for this product is 30 days.
• Q: What are the payment terms for this product?
  A: The payment terms for this product are TT, LC, and DP.
• Q: What is the supply ability of this product?
  A: The supply ability of this product is 300 sets per month.

 

Product Description

Bakelite Injection Molding Machine Manufacturer

As a leading bakelite injection molding machine manufacturer, Hangzhou DENICE Machinery Co., Ltd. offers a wide range of automatic bakelite moulding machines that are designed to meet the needs of various industries. Our bakelite injection molding machines are known for their high precision, reliability, and efficiency, making them the preferred choice for manufacturers who demand the best.

 

Bakelite Injection Molding Machine

The Bakelite Injection Molding Machine is a specialized piece of equipment designed for producing parts made from Bakelite, a type of phenolic resin. This machine features a heated barrel where the Bakelite material is melted and injected into a mold under high pressure. The mold is then cooled, solidifying the Bakelite and giving it the shape of the mold.

 

This machine is known for its high precision and ability to produce complex shapes, making it suitable for a wide range of applications. It is particularly useful in the electrical industry for producing switchgear, control panels, and transformer parts. It is also used in the automotive industry for producing parts such as mirrors, door handles, and dashboards.

 

The Bakelite Injection Molding Machine has a user-friendly control panel, which allows for easy operation and precise control of the injection process. The machine is also equipped with safety features such as emergency stop buttons and interlocks to ensure the safety of the operator.

 

The machine is available in different models, with varying clamping force and shot weight, to cater to different production needs. With its high precision, efficient operation, and durable construction, the Bakelite Injection Molding Machine is a reliable and cost-effective solution for producing Bakelite parts. Our products are efficient, cost effective and deliver more benefits. Welcome to choose us!

 

Bakelite Injection Molding Machine Specification

1-1

Specification Model           Unit DK-900 ( Injection Unit ) Screw diameter mm &#;36

&#;40

&#;45

  Maximum injection  pressure Kg/cm2

  Theoretical shot volume cm3 163

201

254

  Maximum shot weight g/Oz 145&#;5.1&#;

179&#;6.3&#;

227&#;8.0&#;

  Injection rate cm3/sec 84

103

131

(Clamping   Unit) Clamping force ton 90   tie bar distance mm 410× 530   Minimum mold thickness mm 250&#;Can be customized according to customer requirements&#;   Opening stroke mm 300   Open daylight mm 550&#;As required&#;   Nozzle Center Height mm 125±20   Nozzle Center Distance mm 125   Ejector force T 4.0   Ejector stroke mm 75 (Others) Pump motor power Kw 15   Hydraulic system pressure Kg/cm2 140   Barrel heating power Kw 6.5   Total wattage Kw 21.5   Oiltank capacity L 380   Machine weight  (approx.)     T 4.6   Machine dimensions(approx.) m 2.9×1.4× 2.7

1-2

Specification Model           Unit DK- ( Injection Unit ) Screw diameter mm &#;46 &#;52   Maximum injection  pressure Kg/cm2   Theoretical shot volume cm3 365 467   Maximum shot weight g/Oz 325&#;11.4&#; 415&#;14.6&#;   Injection rate cm3/sec 123 157 (Clamping   Unit) Clamping force ton 120   tie bar distance mm 450× 570   Minimum mold thickness mm 250&#;Can be customized according to customer requirements&#;   Opening stroke mm 300   Open daylight mm 550&#;As required&#;   Nozzle Center Height mm 160±20   Nozzle Center Distance mm 125   Ejector force T 4.6   Ejector stroke mm 100 (Others) Pump motor power Kw 15   Hydraulic system pressure Kg/cm2 140   Barrel heating power Kw 10.4   Total wattage Kw 25.4   Oiltank capacity L 480   Machine weight  (approx.)     T 7.1   Machine dimensions(approx.) m 3.6×1.5× 2.9

 

Bakelite Injection Molding Machine Advantages

Our bakelite injection molding machines are specially designed to produce high-quality bakelite products with excellent surface finish, dimensional stability, and heat resistance. With clamping forces ranging from 15 tons to 650 tons and injection volumes from 35 grams to grams, our machines can handle a wide range of bakelite molding applications.

Our BMC (Bulk Molding Compound) bakelite injection molding machines are specifically designed for producing complex, high-quality parts with excellent dimensional stability and heat resistance. These machines use a special thermosetting plastic material that is mixed with other additives and then injected into a mold. The resulting parts have high mechanical strength, excellent electrical insulation properties, and are highly resistant to chemicals, heat, and weathering.

Our APC (Automatic Production Control) series full automatic belt molding machines are equipped with advanced automation technology that ensures consistent and precise molding of bakelite parts. These machines are highly efficient and can produce large volumes of high-quality parts in a short amount of time.

Our bi-color (multicolor) bakelite injection molding machines are designed to produce parts with different colors and materials in a single molding cycle, thus reducing the need for multiple molding cycles and improving overall productivity.

 

Bakelite Injection Molding Machine Features

1. DK Series

2. Vertical type four column clamping, horizontal injection, convenient to put and take out the items.

3. Strong mechanical structure, high pressure, high speed, fit for large inserts plastic product molding.

4. Humanization design of the height of the work plate and slide table, rotary table, let the mold install and unload more conveniently, increase production efficiency effectively.

 

Bakelite Injection Molding Machine  Application

The Bakelite Injection Molding Machine is suitable for a wide range of applications, including:

1. Electrical Industry: The machine is used to produce electrical components such as switchgear, control panels, and transformer parts. Bakelite has good insulation properties which makes it suitable for electrical applications.

2. Automotive Industry: The machine is used to produce parts for cars, trucks, and other vehicles such as mirrors, door handles, and dashboards. Bakelite has high mechanical strength and heat resistance, making it suitable for automotive parts.

3. Household Industry: The machine is used to produce a wide range of household items such as kitchenware, bathroom fixtures, and furniture. Bakelite has a smooth surface finish which makes it ideal for household items.

4. Medical Industry: The machine is used to produce medical equipment such as surgical instruments and dental implants. Bakelite's heat resistance and high mechanical strength make it suitable for use in medical equipment.

5. Industrial Industry: The machine is used to produce parts for industrial machinery such as gears, bearings, and pump parts. Bakelite's heat resistance and high mechanical strength make it suitable for use in industrial machinery.

6. Telecommunication Industry: The machine is used to produce parts for telecommunication equipment such as handsets, routers and other telecom components. Bakelite's heat resistance and good insulation properties make it suitable for use in telecom equipment.

With its high precision, efficient operation, and durable construction, the Bakelite Injection Molding Machine is a reliable and cost-effective solution for producing Bakelite parts for a wide range of industries.

 

What is the Difference Between Bakelite Injection Molding from Other Plastic's Injection Molding?

Bakelite injection molding differs from other plastic injection molding processes in several ways:

1. Material: Bakelite is a thermosetting plastic, while most other plastics used in injection molding are thermoplastics. This means that Bakelite cannot be melted and re-molded like thermoplastics. Once Bakelite is cured and hardened, it cannot be reshaped.

2. Process: The injection molding process for Bakelite involves heating the material to a liquid state, injecting it into a mold, and then curing it under pressure and heat. The curing process transforms the liquid Bakelite into a solid, hardened material. In contrast, thermoplastic injection molding involves melting the plastic, injecting it into a mold, and allowing it to cool and solidify.

3. Mold design: Bakelite injection molding requires a different mold design than thermoplastic injection molding. The mold must be able to withstand high pressures and temperatures during the curing process. It also needs to be able to release the hardened Bakelite from the mold without causing any damage or distortion.

4. Application: Bakelite is a highly durable and heat-resistant material, making it suitable for use in electrical and mechanical applications, as well as in the production of consumer goods. Its unique properties make it a popular choice for products that require high levels of strength and durability.

Overall, the main difference between Bakelite injection molding and other plastic injection molding processes is the nature of the material itself, which requires a specialized process and mold design to produce high-quality, durable products.

 

We Are your Most Trusted Bakelite Injection Molding Machine Supplier!&#;&#;&#;&#;&#;&#;&#;

As a professional golf ball making machine supplier, Hangzhou DENICE is the one of professional vertical injection moulding machine manufacturers in China. We mainly provide Vertical Injection Molding Machine to our customers. We hope to conduct more comprehensive business with customers from different countries in the future. We can help you succeed with competitive pricing and high-quality products. 

In summary, our bakelite injection molding machines are highly advanced, reliable, and efficient. Whether you need a machine for producing complex, high-quality parts or a machine for high-volume production, we have the right solution for your needs. Contact us today to learn more about our bakelite injection molding machines and how they can benefit your business.

For more information, please visit bakelite handle making machine factory.