3 - 5 Heating Zones Bakelite Injection Molding Machine For Fast ...

3 - 5 Heating Zones Bakelite Injection Molding Machine For Fast And Precise Production

Description

With competitive price and timely delivery, DENICE sincerely hope to be your supplier and partner.

Product Description:

Bakelite Injection Molding Machine

Designed with cutting-edge technology, the Bakelite Injection Molding Machine facilitates the efficient production of bakelite products. Bakelite, a thermosetting plastic, is renowned for its electrical insulation capabilities and has seen a revival in the marketplace due to the popularity of vintage-style items. This innovative machine is ideal for manufacturers seeking to produce high-caliber bakelite products in a faster and more efficient manner.

Key Features

The Bakelite Injection Molding Machine boasts advanced features that enhance its performance and efficiency:

• Injection Rate: The machine achieves an impressive injection rate of 20-400g/s for an expedited and precise production process.
• Heating Zone: Boasting 3-5 adjustable heating zones, each can be fine-tuned to reach the ideal temperature for the bakelite material, ensuring consistency and optimal product quality.
• Clamping Force: With a clamping force ranging from 100-800T, the machine accommodates a diverse array of product sizes, from intricate small parts to larger components.
• Injection Weight: The machine offers a broad selection of injection weight capabilities, starting from 50g, making it versatile for various bakelite applications.

How it Works

The Bakelite Injection Molding Machine operates by melting bakelite powder using a single screw extruder. The molten bakelite is then injected into a mold at high pressure, before cooling and solidifying to create the desired shape. Once cooled, the mold opens, allowing the finished product to be ejected from the machine.

Applications

This machine serves as an optimal choice for manufacturers producing an extensive range of bakelite-based products. Some of its primary applications include:

• Bakelite base making machine
• Bakelite powder machine
• Single screw extruder machine for bakelite
• Bakelite injection molding machine
• Bakelite pressing machine

Benefits

The Bakelite Injection Molding Machine provides numerous advantages for manufacturers, including:

• Highly efficient production processes
• Consistent product quality
• Flexibility for a variety of product types
• Customizable features to meet specific production needs
• Cost-effective solutions for bakelite manufacturing

Conclusion

For manufacturers committed to producing bakelite items, the Bakelite Injection Molding Machine proves invaluable. Its sophisticated design and efficient output present a significant competitive edge in the market, catering to both vintage product enthusiasts and modern applications alike.

Features:

• Product Name: Bakelite Injection Molding Machine
• Name: Bakelite Injection Molding Machine
• Type: Injection Molding Machine
• Model: Bakelite-IMM
• Injection Weight: 50g
• Clamping Force: 100-800T
• Special Features:
  • Bakelite powder machine designed for effective production
  • Bakelite injection machine enabling precise molding
  • Bakelite powder machinery for high-quality output

Technical Parameters:

Attributes
Technical Parameters

Name: Bakelite Injection Molding Machine
Model: Bakelite-IMM
Type: Injection Molding Machine
Injection Rate: 20-400g/s
Injection Weight: 50g
Clamping Force: 100-800T
Control System: PLC
Heating Power: 15-45KW
Cooling System: Air Cooling
Temperature Control: PID

Applications:

Bakelite Injection Molding Machine

Brand Name: Haijiang

Model Number: HJF-240

Place of Origin: Ningbo, China

Certification: ISO, CE, SGS

Minimum Order Quantity: 1 set

Price: $ USD

Packaging Details: Standard Shipping Packing

Delivery Time: 30 days

Payment Terms: TT, LC, DP

Supply Ability: 300 sets per month

Clamping Force: 100-800T

Model: Bakelite-IMM

Injection Rate: 20-400g/s

Injection Pressure: 100-300MPa

Screw Diameter: 20-80mm

Introduction

The Haijiang HJF-240 Bakelite Injection Molding Machine is an advanced, high-efficiency device tailored for various bakelite production needs. Being ISO, CE, and SGS certified, it assures users of its reliability and quality. Its applications range across various sectors, including household, industrial, and automotive, proving itself a staple for bakelite handle, powder, and other plastic products manufacturing.

Application

The versatility of the Bakelite Injection Molding Machine makes it suitable for production in fields such as home appliances, automotive, electronics, and more that require detailing in bakelite handles, powder, and plastic items. It efficiently manufactures kitchenware handles, electrical components, and even melamine bakelite products, highlighting its broad scope of use.

Features

• High Efficiency: Thanks to its superior technology and control system, the machine yields rapid production speeds, enhancing productivity and minimizing operational time.
• Precision and Accuracy: A high-quality screw and barrel setup in the machine guarantees accurate material injection which translates to faultless product quality.
• Easy Operation: The interface is intuitively designed for user convenience, complete with a diagnostic system for prompt maintenance.
• Stable Performance: Constructed from premium materials, the machine is both enduring and reliable, complete with a cooling system to maintain consistent operational capabilities.

Scene

Envision a bustling factory dedicated to creating bakelite handles for culinary tools. The Haijiang HJF-240 Bakelite Injection Molding Machine stands at the center of this operation. Employees load bakelite material, input the required specifications, and activate the machine. In moments, high-quality bakelite handles emerge, ready for additional processing. The machine's efficiency and stability instigate seamless operations throughout the production line.

Conclusion

At the forefront of bakelite production, the Haijiang HJF-240 Bakelite Injection Molding Machine provides a reliable option for various industries. Its outstanding operational standards and user-friendly interfaces make it an indispensable tool for manufacturers today.

Customization:

Customized Service for Haijiang Bakelite Injection Molding Machine

Brand Name: Haijiang

Model Number: HJF-240

Place of Origin: Ningbo, China

Certification: ISO, CE, SGS

Minimum Order Quantity: 1 set

Price: USD

Packaging Details: Standard Shipping Packing

Delivery Time: 30 days

Payment Terms: TT, LC, DP

Supply Ability: 300 sets per month

Type: Injection Molding Machine

Heating Zone: 3-5

Clamping Unit: Tie Bar Locking

Clamping Force: 100-800T

Experience High-Quality Customized Service with Haijiang Bakelite Injection Molding Machine

At Haijiang, meeting the diverse needs of our customers is paramount. Therefore, we provide tailored services for our Bakelite Injection Molding Machine, ensuring optimal machine efficiency for specific production requirements.

This injection molding machine caters to the bakelite powder process, making it perfectly suited for bakelite base production. Our customization options allow you to select features and specs conducive to your production needs, guaranteeing consistent high-quality outcomes.

From the initial consultation to the final machine installation, our team is devoted to delivering exceptional customized service. We utilize top-tier materials and technology to ensure long-lasting, efficient, and credible machinery.

With more than a decade of industry experience, our expertise in the bakelite molding process enables us to provide valuable insights that help you achieve optimal results. Coupled with timely deliveries and competitive pricing, we remain the go-to choice for tailored bakelite injection molding systems.

Choose Haijiang for seamless and professional customized services for your Bakelite Injection Molding Machine. Contact us now for a quote to experience industry's finest standards.

 

Support and Services:

 

Technical Support and Services for Bakelite Injection Molding Machine

1. Technical Support

Our skilled engineers and technicians offer exemplary technical backing for our Bakelite Injection Molding Machine, which includes:

• Guidance on installation and setup
• Training on operation and maintenance
• Troubleshooting and repair support
• Remote technical assistance via online communication
• On-site support for intricate issues

Available 24/7, our technical support team ensures that any machine-related concerns are timely addressed, optimizing both performance and productivity.

2. Spare Parts

We recognize the significance of quality spare parts for maintaining the efficiency of your Bakelite Injection Molding Machine and provide a broad selection, which includes:

• Components for the plasticizing unit
• Mold clamping unit components
• Hydraulic and electrical parts
• Control system components
• And more

All spare parts are constructed from top-grade materials and put through rigorous testing to ensure durability and compatibility. We also provide expedited shipping options to minimize production line downtime.

3. Maintenance and Repair Services

Ensuring prolonged machine life and optimal operational efficiency is necessitated through regular maintenance and timely repairs. Our comprehensive service includes:

• Routine maintenance to avert breakdowns
• Emergency repairs for unpredicted malfunctions
• Enhancements and modifications to boost performance
• On-site repair solutions for major components
• Expert guidance regarding maintenance and repair processes

Our adept technicians possess an extensive grasp of Bakelite Injection Molding Machines, providing effective maintenance and repair services that keep your machinery operational.

4. Training and Education

We emphasize the necessity of correct training to unlock your Bakelite Injection Molding Machine's full potential. Thus, we afford training programs focused on operation, maintenance, and troubleshooting, which include:

• On-site training for your staff
• Educational materials for self-learning
• Online training sessions for remote access
• Guidance on best practices for machine operation and maintenance

Ensuring that our clients acquire the requisite knowledge and expertise for effective machine operation and upkeep remains our commitment.

5. Customer Support

Our dedication to customer satisfaction extends beyond the sale of our Bakelite Injection Molding Machine. We provide continuous customer assistance to address any arising queries or challenges, which includes:

• Prompt responses to inquiries
• Regular follow-ups to confirm satisfaction
• Current updates regarding developments and upgrades
• Product recommendations tailored to customer preferences

We value our clients and aim high to deliver superior support and service that address their needs and expectations.

Want more information on bakelite handle making machine price? Feel free to contact us.

Through our extensive technical support and services, you can count on your Bakelite Injection Molding Machine performing reliably, helping you achieve production objectives. Reach out today for more details or to arrange a consultation with our experts.

 

Packing and Shipping:

 

Packaging and Shipping

Your Bakelite Injection Molding Machine is securely packaged to ensure its safe transportation through a series of careful measures:

• Initially, it is wrapped in protective film to prevent scratches during transit.
• Next, it is placed in a robust wooden crate secured with straps to restrict movement or shifting.
• Additional cushioning materials like foam and bubble wrap are employed for further protection against impacts during shipping.
• The crate is marked with clear instructions and warnings for safe handling.

Upon packaging completion, the machine is poised for shipment. We offer numerous shipping selections tailored to your specific needs. Our reliable shipping partners guarantee punctual and safe delivery of your Bakelite Injection Molding Machine.

Upon arrival, our team will carefully unload and inspect to confirm optimal condition. We assist with setup and installation to guarantee readiness for operation.

We take exceptional care when packaging and shipping to ensure that your machinery arrives safely and to your satisfaction. Thank you for choosing our Bakelite Injection Molding Machine.

 

FAQ:

 

• Q: What is the brand name of this product?
  A: The brand name is Haijiang.
• Q: What is the model number of this product?
  A: The model number is HJF-240.
• Q: Where is this product manufactured?
  A: This product is manufactured in Ningbo, China.
• Q: What certifications does this product have?
  A: It is certified by ISO, CE, and SGS.
• Q: What is the minimum order quantity for this product?
  A: The minimum order quantity is 1 set.
• Q: What is the price of this product?
  A: The price is USD.
• Q: How is this product packaged for shipping?
  A: It is packaged in standard shipping materials.
• Q: How long is the delivery time for this product?
  A: The delivery time spans 30 days.
• Q: What are the payment terms for this product?
  A: Payment terms include TT, LC, and DP.
• Q: What is the supply ability of this product?
  A: The supply capability is 300 sets per month.

 

Bakelite Injection Molding Machine DK-400

Product Description

Bakelite Injection Molding Machine Manufacturer

As a leading manufacturer in bakelite injection molding machines, Hangzhou DENICE Machinery Co., Ltd. provides a wide array of automated bakelite molding machines, specifically designed to accommodate diverse industry needs. Our bakelite injection molding machines are renowned for their precision, reliability, and efficiency, making them a preferred option for manufacturers seeking exceptional quality.

 

Bakelite Injection Molding Machine

The Bakelite Injection Molding Machine is a specialized apparatus created to manufacture parts fabricated from Bakelite, a variant of phenolic resin. This machine entails a heated barrel where bakelite materials are liquefied and injected into molds under high pressure. Following this, the molds undergo cooling, transitioning the bakelite material into its fixed shape.

 

This machine is highly acclaimed for its precision and ability to fabricate intricate designs, which makes it particularly beneficial in the electrical industry for crafting switchgear, control panels, and transformer components. Additionally, it serves the automotive sector by producing various parts such as mirrors and dashboards.

 

Equipped with a user-friendly control panel, the Bakelite Injection Molding Machine ensures seamless operation and precise control throughout the injection process. Safety features, including emergency stop buttons, enhance operator protection.

 

Our machine is available in several variants, offering diverse clamping forces and shot weights to meet various production demands. Having been designed for high precision, not only does it operate efficiently, but it also boasts durable construction, rendering it a cost-effective solution for bakelite part production. Our products deliver efficiency and superior benefits, and we welcome you to choose us!

 

Bakelite Injection Molding Machine Specification

1-1

Specification
Model         Unit
DK-900
( Injection Unit )
Screw diameter      mm: 36
Maximum injection pressure Kg/cm2: 
Theoretical shot volume cm3: 163
Maximum shot weight g/Oz: 145/5.1
Injection rate cm3/sec: 84
(Clamping Unit)
Clamping force ton: 90
tie bar distance mm: 410x530
Minimum mold thickness mm: 250 (can be customized)
Opening stroke mm: 300
Open daylight mm: 550 (as required)
Nozzle Center Height mm: 125±20
Nozzle Center Distance mm: 125
Ejector force T: 4.0
Ejector stroke mm: 75
(Others)
Pump motor power Kw: 15
Hydraulic system pressure Kg/cm2: 140
Barrel heating power Kw: 6.5
Total wattage Kw: 21.5
Oiltank capacity L: 380
Machine weight (approx.) T: 4.6
Machine dimensions (approx.) m: 2.9 x 1.4 x 2.7

1-2

Specification
Model         Unit
DK-
( Injection Unit )
Screw diameter      mm: 46
Maximum injection pressure Kg/cm2:
Theoretical shot volume cm3: 365
Maximum shot weight g/Oz: 325/11.4
Injection rate cm3/sec: 123
(Clamping Unit)
Clamping force ton: 120
tie bar distance mm: 450x570
Minimum mold thickness mm: 250 (can be customized)
Opening stroke mm: 300
Open daylight mm: 550 (as required)
Nozzle Center Height mm: 160±20
Nozzle Center Distance mm: 125
Ejector force T: 4.6
Ejector stroke mm: 100
(Others)
Pump motor power Kw: 15
Hydraulic system pressure Kg/cm2: 140
Barrel heating power Kw: 10.4
Total wattage Kw: 25.4
Oiltank capacity L: 480
Machine weight (approx.) T: 7.1
Machine dimensions (approx.) m: 3.6 x 1.5 x 2.9

Bakelite Injection Molding Machine Advantages

Our bakelite injection molding machines have been meticulously designed to yield high-quality bakelite products characterized by excellent surface finish, dimensional accuracy, and thermal resistance. With clamping forces ranging from 15 tons to 650 tons and shot volumes from 35 grams to grams, these machines accommodate a broad spectrum of bakelite molding requirements.

Our BMC (Bulk Molding Compound) bakelite injection molding machines are tailored for producing intricate quality parts with remarkable dimensional integrity and heat resistance. These machines utilize a specialized thermosetting plastic blended with additives injected into molds, yielding components with superior mechanical strength, outstanding electrical insulation, and resistance to chemicals, heat, and environmental factors.

Our automatic APC (Automatic Production Control) belt molding machines leverage advanced automation technology, guaranteeing consistent molding of bakelite parts. Their efficiency allows for the production of substantial quantities of high-quality components in a shorter time span.

Our bi-color (multicolor) bakelite injection molding machines facilitate the creation of parts featuring diverse colors and materials within a single molding cycle, minimizing the need for multiple cycles while enhancing overall productivity.

 

Bakelite Injection Molding Machine Features

1. DK Series

2. Vertical type four-column clamping with horizontal injection allows for easy handling of items.

3. Robust mechanical structure optimized for high pressure and speed to suit large plastic component molding.

4. Ergonomically designed work plate height and mobile table simplify mold installation/removal, significantly improving productivity.

 

Bakelite Injection Molding Machine Application

This machine is versatile for many applications, including:

1. Electrical Industry: Producing electrical components such as switchgear and control panels, bakelite is favored for its insulation properties.

2. Automotive Industry: Used for component production in vehicles, bakelite's mechanical resilience and heat resistance are vital attributes.

3. Household Industry: Produces kitchenware, bathroom fittings, and furniture, prized for bakelite's smooth finish.

4. Medical Industry: Creates surgical tools and dental appliances owing to bakelite's durability and heat endurance.

5. Industrial Industry: Fabricates machinery components like gears and bearings, leveraging bakelite's robustness under heat and stress.

6. Telecommunication Industry: Used in crafting parts for devices like handsets and routers, bakelite's insulating properties are advantageous.

Renowned for its precision, efficacy, and sturdy construction, the Bakelite Injection Molding Machine stands as a reliable and cost-efficient choice for crafting Bakelite parts across multiple sectors.

 

What is the Difference Between Bakelite Injection Molding and Other Plastic Injection Molding?

There are distinguishing characteristics of bakelite injection molding compared to typical plastic injection processes:

1. Material: Bakelite is categorized as a thermosetting plastic, contrasting with most plastics utilized in injection molding which are thermoplastics. Thus, once cured, bakelite cannot be melted and reshaped.

2. Process: The bakelite injection process incorporates heating the material, injecting it into molds, and curing under pressure and heat. Conversely, thermoplastic molding involves melting the material, injecting it, and allowing it to cool.

3. Mold Design: The molding equipment for bakelite necessitates a specialized design capable of withstanding high pressures during the curing phase and facilitating the removal of the solidified component without damage or distortion.

4. Application: Bakelite's attributes make it ideal for durable and heat-resistant applications in electrical and mechanical fields, as well as consumer goods, making it a sought-after solution for high-strength, long-lasting products.

In summary, the substantial differences in materials necessitate specialized processes and mold designs to produce durable, high-quality products in bakelite injection molding.

 

We Are Your Most Trusted Bakelite Injection Molding Machine Supplier!

As a professional supplier of golf ball making machines, Hangzhou DENICE prides itself on being one of China’s leading vertical injection molding machine manufacturers. We specialize in providing Vertical Injection Molding Machines, with aspirations to expand business collaborations worldwide. Our commitment to competitive pricing paired with superior products ensures your success.

In conclusion, our bakelite injection molding machines showcase advanced technology, dependability, and efficiency. Whether your needs entail fabricating detailed, high-quality components or handling large-scale production, we hold the ideal solution for you. Contact us today to explore how our bakelite injection molding machines can enhance your operations.

For further insights, please visit bakelite handle making machine factory.