What is a wire rope hoist?

Apr. 29, 2024

Chain Hoist vs Wire Rope Hoist: Choosing the Right Lifting ...

Improving your production operations is always top of mind. As an Operations Manager or Manufacturing Engineer, that’s your job. You may have already zeroed in on what type of lifting equipment you need to get the job done, but before you make your purchase, let’s talk more about electric chain hoists and electric wire rope hoists and when to use them. Both types of hoists are great options for lifting and can meet the varied needs of your operations.

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There are many considerations as you evaluate whether you need a chain hoist or wire rope hoist for your operations. Specifications like lift height, duty rating and capacity, but also your budget, the environment the hoist will be operating within, and the application, or what or how you’ll be lifting with the hoist are key. Many of these details dictate which type of hoist you will need. Make sure you think about these considerations as you go through your decision-making process.

If you need a hoist in a plant with an extreme environment, like a galvanizing plant, choosing the right hoist to meet specific challenges and needs is key.

Application and Environment

What you’ll be lifting with a hoist and the environment where it will be operating are key factors when choosing a hoist. The application can dictate the use of one type of hoist over the other simply due to what or how you are lifting. Certain industries like metal processing or precast cement plants require a hoist that is a workhorse, lifting heavy weight all day long. High cycling, heavy loads cannot be handled by just any hoist. The environment in which the hoist is operating can also dictate the type of hoist. If you need a hoist for a galvanizing line, the environment is acidic and full of moisture. This requires a product that can operate effectively and efficiently in an extreme environment.

Very heavy loads require knowledge. Work with a manufacturer and qualified dealer to find the hoist to meet your unique needs and requirements.

Duty Rating and Capacity

There are many different organizations that define duty rating classifications for products used in lifting. The European Federation of Material Handling (FEM), Crane Manufacturers Association of America (CMAA) and Hoist Manufacturers Institute (HMI) all classify hoist and crane duty rating classifications. These organizations assure that the cranes and hoists used in lifting are rated to safely lift at the capacity and cycling of your operations. Capacity is just one consideration for duty rating. Assuring the hoist you choose can handle the load capacity is critical. Using a hoist or crane to lift a load heavier than the stated capacity or duty rating is unsafe. Not only is it unsafe for your workforce, the equipment could break and you will incur additional expenses from replacement, repair, breakdown and maintenance. Capacity alone can dictate the use of a chain hoist or wire rope hoist. Work with an expert to help determine that the hoist you buy today will help you become more efficient today and in the future.

Budget should never be the only driver of your purchase decision when it comes to lifting equipment. Always work to find the right equipment to do the job.

Budget

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Budget is always a key item when you are considering a hoist. The goal of any lifting purchase is to get the right product for the job so it can be operated safely and offer the efficiency you need in your operation. Simply due to the physical size and design of chain hoists, they are generally easier to install and can be lower cost than wire rope hoists, especially in lower capacity applications. Wire rope hoists are physically larger, more complex pieces of equipment, but are designed to handle the heaviest loads. The purchase decision should never be made on budget alone. Always work to find the right equipment for the job.

Chain hoists are easy to use and can even replace manual lifting.

Why Choose a Chain Hoist

Generally speaking, a chain hoist is a great way to lift lighter loads. The hoist units are lightweight and compact in size so they fit into many operations very well. They are versatile for many types of lifting jobs and are easy for operators to understand and use. Chain hoists are great options to replace the manual lifting process in assembly lines and other material handling areas. They provide a true vertical lift and are more forgiving to side pulls than wire rope hoists. Chain hoists can be lower in maintenance and repair costs, and be used in a variety of environments.

Wire rope hoists are the workhorses for the heaviest loads.

Why Choose a Wire Rope Hoist

Electric wire rope hoists can lift the heaviest loads. They are a great option when you have long lift heights and high capacities that require accurate positioning. If the load is going to be supported for long periods of time, a wire rope hoist may be the right fit. When you need a hoist rated for severe duty, a wire rope hoist or winch can lift the load and meet your operational needs.

No matter what type of hoist you need, it is always important to choose the right equipment to do the job. Chain hoists are great pieces of equipment to handle light loads and can even replace manual material handling in your current processes. Wire rope hoists are the workhorses that can handle the heaviest capacities and make lifting heavy loads efficient. Always make sure you consider all factors when choosing your lifting equipment and work with the experts as you evaluate the options so you choose the right equipment for the job for safe lifting. Need help designing your next project? Contact us to find the right lifting solution for your needs!

Features and Benefits of Wire Rope Hoists

What are wire rope hoists?

A wire rope hoist is a lifting medium used extensively within environments where heavy duty lifting occurs, such as heavy foundries, factories and manufacturing plants. Electrically powered, these hoists are similar to conventional standard electric hoists, which instead use steel chains in order to lift loads of varying weights. This equipment is used in many manufacturing plants However, because ropes made from wire have higher SWLs (safe working loads), they are often more suitable for heavy lifting than standard chain hoists, meaning they are becoming increasingly popular within the industrial sphere today.

The benefits of this equipment

Wire rope hoists have a range of benefits, which often makes them the preferred lifting medium when compared to

Its suitability for heavy duty lifting – wire rope hoists are able to lift much heavier loads than other hoists, because wire rope is manufactured using multiple wires, meaning the weight of a load is spread across many different pieces of strong metal. While chain hoists can lift up to around 30,000kg, some rope hoist systems can lift a staggering 90,000kg. This makes them much more suitable for industries where heavy lifting occurs on a regular basis.
Its safety – Safety is another huge benefit of this equipment. The fact there are many wires and strands means that if one breaks, some strands will still be intact to hold a load while it is safely lowered.
Its high resistance – the lifting medium is extremely resistant to corrosion, rust and abrasion, and so will likely not spoil. There is also the offer of buying a galvanised version, whereby the rope has an even greater resistance to these harmful elements.
The range of options available – there are a range of different rope hoist systems available today, meaning there is something for everyone’s lifting and lowering needs. These different systems are explained in more detail below.

They have a good resistance to harmful corrosion such as this!

Different wire rope hoist systems

There are many different types of rope hoist system used in industries today. These include: standard headroom/monorail, foot or base mounted and crab unit hoisting systems. Although all are used to lift loads of varying weights, they differ slightly in their application:

Standard headroom/monorail hoists – typically used on single girder overhead crane systems, these hoists are best used when there is no working height restriction under the beam on which the hoists are attached. The hoists come with their own trolley systems, to accompany all your lifting and lowering needs.
Foot or base mounted hoists – these extremely handy pieces of equipment that have the option of being used as either a static hoist or a mobile lifting hoist, meaning they have a wealth of different uses within industrial environments. This is because the hoists can be fixed to a gantry system, or mounted to trolley systems such as crab unit trollies.
Crab unit hoists – these hoist systems are ideal for tasks where heavy lifting is going to occur. Crab unit systems are used on double girder cranes, running along the top edge of both girders. Out of the three different hoist systems, crab units allow for the maximum possible height of lift under the beam. However, a downside of these hoists is the fact that because the system runs along the top edge of the girders on which it is placed, more height is required above the girder.

Get in touch with Rope Services Direct today

Wire rope hoists are lifting mediums which have a range of uses within many industries today. In this article, we have summarised just exactly what they are, the main types of hoists available, as well as the various benefits they have over other hoist systems. Please read on if you wish to find out more.A wire rope hoist is a lifting medium used extensively within environments where heavy duty lifting occurs, such as heavy foundries, factories and manufacturing plants. Electrically powered, these hoists are similar to conventional standard electric hoists, which instead use steel chains in order to lift loads of varying weights. This equipment is used in many manufacturing plants However, because ropes made from wire have higher SWLs (safe working loads), they are often more suitable for heavy lifting than standard chain hoists, meaning they are becoming increasingly popular within the industrial sphere today.Wire rope hoists have a range of benefits, which often makes them the preferred lifting medium when compared to other hoists . Some of these benefits are:They have a good resistance to harmful corrosion such as this!There are many different types of rope hoist system used in industries today. These include: standard headroom/monorail, foot or base mounted and crab unit hoisting systems. Although all are used to lift loads of varying weights, they differ slightly in their application:A popular alternative to conventional standard electric hoists, rope hoists offer a number of advantages within the industrial sphere today. Furthermore, the fact there are a number of different hoists available means there is definitely something suited to your lifting and lowering needs! We hope the above article has been helpful in explaining exactly what wire rope hoists are, as well as the range of benefits they have and the types that we stock here at Rope Services Direct. However, if you wish to find out more about lifting hoists, please do not hesitate to contact our team today, who are always happy to answer any questions you may have. You can find our contact details here

The company is the world’s best Metallurgical Wire Rope Hoist supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

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